IGA-5 Numerical control plasma abrasion proof melt and spread machine tool

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IGA-5 Numerical control plasma abrasion proof melt and spread machine ...
Posting date : Dec 29, 2010
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85-
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In order to solve the abrasion problem of coal mine scraper blade sonveyor, we have made a great deal of research, and made IGA-5/5B Numerical control plasma abrasion proof melt and spread machine tool, which can melt substrate material and alloy powder at split second. It could make abrasion proof coat in situ, which could combine metallurgy and strongly with economy. It rise the surface’s ability of abrasion proof and resistance to impact enormously. The machine is made of plasm power, numerical control system, powder supplying system, force cooling system and actuator. Our machine’s strong point is working stability, successfully starting arc, accurately control, strong anti-jamming ability and melting and spreading high efficiency etc. The melting and spreading efficiency is decuple as laser melting and spreading, and sinter abrasion proof block and sixtuple as build-up welding rod; And abrasion proof and resistance to impact ability all advanced than the ablove technics. It is professional for intensifying and repairing of many standards and models of coal mine middle slot and abrasion proof complex board. Using rotary power unit, it can intensify roller, drill pipe and disc shape workpieces etc. Powder supplying equipment has been got patent of invention and utility model. Main scope: 1. Making any standards and models of abrasion proof middle slot, middle board and motherboard; 2. Intensifying and repairing any standards and models of used scraper blade middle slot; 3. Making any size of abrasion proof complex boards; 4. Using rotary power unit, it can intensify roller, drill pipe and disc shape workpieces etc. Powder supplying equipment has been got patent of invention and utility model. Feature: 1. Special designed plasm power, working stabality and successfully starting arc; 2. Advanced numeric control system which has high accrurate and strong resisting disturbance ability; 3. Advanced high accurate powder supplying equipment and plasm torch which could make good melt and spread molding, high efficiency ans low powder losting; 4. It could be used for any kinds of alloy powder and different material workingpieces; 5. No need to descaling and oil removing at prophase, predigest working procedure, debase labour intensify and output cost. Technology data: Voltage:380V±10% Input Power: 30KVA Keep-alive voltage:40V Melting current:100~600A Plasm air current:16L/min Powder supplying air current:10L/min Protect air current:15L/min ( which used for refined workpiece) Cooling water current:2.0L/min Melting and spreading speed:0~600mm/min Melting depth:1~5mm Melting and spreading layer thickness:1~8mm Melting and spreading layer rigidity: HRC60~70 Suitable for workpiece size: according to customers’ requirements Weight: 2000kg 1.The scraper conveyor had repaird by our wear resistant machine. 2.Now, it is normal working one year as a new machine. 3.It saved plenty of money for buying some new machines. 4. It raises the rate of production. 5.It makes a contribution to environmental protection.

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