Selective Soldering System

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Selective Soldering System
Posting date : Feb 27, 2014
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Free Member Scince Sep 03, 2008
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85-
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Detailed Description
Hanson sms1000 selective soldering system, combined with international advanced technology and mature design platform is developed independently by Beijing Hanson Electronic Co,Ltd. Hanson’s extensive research and development, experience, innovation and proprietary technology provide industry leadership in selective solder wave stability, wave height, keep-away and precision. Hanson is unique in delivering exceptional nitrogen inert for superior solder thermal performance often eliminating the need for pre-heat. sms1000 offers ultra-precise and reliable servo-driven XYZ axis motion that articulates the solder wave beneath the circuit board. The system effectively performs precise dip, drag, and mini-wave soldering. The flux system is also mounted to the XYZ table and can be configured with spray, drop jet, or ultrasonic nozzles or a combination of nozzles. Quick change tooling enables easy change-over for different PCBs, components, solder, nozzles, and flux configurations. The unique function of SMS1000 sms1000 is designed to successfully operate in high mix and high volume PCB production environments. The system can be programmed in minutes to handle basic to complex through-hole soldering needs. At the heart of the Rhythm is the solder management system, designed for lead and lead-free applications, it features servo motor motion control for speed, accuracy and repeatability, independently heated Nitrogen for superior soldering performance and nitrogen inerted quick-change solder nozzles for industry-leading selective soldering keep-away(less than 1.5mm)and lead protrusion clearance(6mm). SMS1000 Features For lead and lead-free solder Filling system for solder rapid replacement Color settings and camera monitor system Spray flux drop jet or spray Offline programming software functions Welding point can be set to reduce the production of solder bridging in lead area SMS1000 is a top-quality products, giving us a real sense of the production innovation, reduced cycle times, reduced labor costs, improved welding quality of PCB through-hole components. System maintenance is extremely simple, innovative tin pool and pump designed for minimum waste of generated slag. Air Pump is cleaned more frequently, every 80 hours of production cycle. SMS1000 features reliability and flexibility (for high-mix, high-volume production), the most important thing is, Hanson excellent after-sale service provide a strong guarantee to our production. System parameters Management of PCB conveyor PCB Maximum size 300*450mm PCB Minimum size 25*75mm General PCB fixture Available for sketch plate PCB Maximum weight 6kg Edge clearance 3mm SMEMA port (input/output) yes Max height of components (top of PCB) 100mm Max height of components (bottom of PCB) 50mm Type of conveyor marginal zone Speed of conveyor programmable Max speed of conveyor 250 mm/s Pause of machinery adjustable photoelectric sensor Automatic PCB fixture yes Movement management Electronic machine closed loop servo motor X/Y/Z repeatable accuracy +/- 0.15mm Solder management system Quick-change tin pool and solder pump Available Lead/lead-free application Available Quick-change magnetic nozzle Available Independent Nitrogen heating Standard Tin pool capacity 16 kg / 35 lbs Inspection of soldering liquid level Available Operating temperature range 250-350 degrees C Solder nozzle Nozzles 2, 2.5, 3, 4, 5, 8mm Soldering height / largest pin 6 mm Solder stability + / -0.25 mm Components keep-away distance 1.5 mm Gaussian nozzle range Maximum 30 mm Traditional wave nozzle 30 mm -100 mm Wave height / tilt 6 mm / 0 - 10 ° tilt fixture Flux spray management Spray 3—30mm Flux drop jet 0.75—2.5mm Inspection of soldering liquid level Available Maintenance Low maintenance design Clean solder pump every 80 hours Security Exhaust 150CFH CE Certificate Available Soldering requirement Nitrogen purity High purity <20PPM oxygen Nitrogen flow / pressure 30SCFH @ 80PSI for each nozzle Power 240VAC/50-60 Hz / 25 Amps / Single Phase Gas source 80PSI Appearance Dimensions (W * D * H) 1560×1510×1100mm Net weight 230 kg Floor space requirements 2.6m2/27.5ft2

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