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Detailed Description
The fully hydraulic power tup is controlled by advanced tapered valve and driven by combined cylinder and double anti-leakage technique and integrated hydraulic system in order that the main oil circuit is substantially simplified due to pipeless connection.
Comparing to the innovation of steam-air hammer in China , the fully hydraulic power tup has the following advantages:
A low noise
The noise of forging hammer is unavoidable but can be reduced, for instance, if the striking energy is enough and not necessary to strike many times before deformation, or, if the striking energy can be controlled to give just necessary but not more.
Traditionally, the striking energy is not adjustable and exert much more energy than the really needed, also the operator is accustomed to strike more times, in fact, this is the waste.
As far as Baixie’s fully hydraulic hammer concerns, it can precisely control the striking energy and each striking can be preset according to designed program which control striking energy and striking sequence , therefore, no surplus energy is wasted and noise is reduced accordingly.
B Constant forging quality
When the forging hammer is operated manually, it can not guarantee to keep 100% same for each blank no matter how skilled the operator is, especially during shift-change, it’s more difficult to keep constant striking energy and striking numbers for the same forging. But by using PLC, Baixie’s fully hydraulic hammer is able to kept the same forging procedure even if operated by different workers. For some special forgings, the forging procedure can be pre-programmed and digitally stored by PLC, and will be re-used for the same forging afterwords.
C Lower running cost
Energy-saving not only means high driving efficiency but precise energy control to avoid unnecessary energy consumption ,which will also influence lives of both forging hammer and forging die because of absorbing surplus energy.
D Wide application
It is easy to explain how big the forging can be forged on the forging machine by an operator while it is difficult to define that size for forging hammer. The outstanding advantage for a forging hammer is fast striking speed and high striking frequency, which is most suitable for those forgings needs to be forged many times and at fast speed deformation to fill in the die impression.
Due to fast forging speed and short die contact time, it is suitable to forge thin and light and cooling-fast forgings and good for tooling life, when forging these kinds of forgings with complex shape and weight tolerance requirement, the forging hammer’s performance and economic advantages are very obvious.
The forging hammer is the best equipment for forging industry and very suitable for production in small batch but various shapes.
E Lower investment cost
It is obvious economically to innovate old steam-air hammer into hydraulic power tup and much cheaper than buying a new fully-hydraulic die forging hammer.
Regardless of hammer power, steam-air hammer is cheaper than fully-hydraulic hammer, but as a matter of fact ,the driving system of the hammer must be taken into consideration, in this way, the cost between them is almost the same.
F Easy maintenance and operation
The main features of Baixie’s fully hydraulic hammer are unique design and reliable safety. By using three standard hydraulic pilot valve, Baixie’s fully hydraulic hammer can realize oil filling, oil discharge, adjustment and striking operations with easy and fast and cheap maintenance and convenient change-work etc.
The fully hydraulic hammer can monitor oil’s cleanness, temperature, pressure and oil level by
means of sensors, and will alarm immediately as long as something wrong happens and then automatically trouble-shooting to protect it self by stopping the hammer or even the forging. Meanwhile, this sensor system can also monitor other safety auxiliaries in order to let the hammer can be operated with suitable conditions.
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