Storage rack shelf production line
Roll forming machine for production pallet stud,upright shelf, rack shelf, metal frame.
Ⅰ,Customized Rack Frame
Ⅱ, Rack shelf production line process
Uncoiler straightener 2 in 1 →Servo feeder→ Guide device → Hydraulic Punch → roll forming machine →shear device (including knife)→ finished product rack
Layout as below
Ⅲ, Customized rack frame drawing
Section rack stud drawing
Ⅲ, Machines List
(Ⅰ), 2 in 1 Uncoiler straightener
1、 Type:Manual Expansion
2、Parameter
1)Passive discharge
2) Coil weight:< 2T
3)Coil inner D.:φ450mm-φ530mm
4)Max. Width.200mm
5) Thickness .0.4-1.6mm
6) Straightener roller :7 pcs
8) Power.1.5kw
(Ⅱ),Servo Feeder3.1 Max. feeding width:200mm 3.2 Feeding thickess: 0.4-1.6mm
3. 3 Motor , 0.85KW(Yaskawa)
(Ⅲ), Hydraulic hole punching system
3.1 Function:Hydraulic punch breach 3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.3.3 Hydraulic system working pressure:16MPa3.4 Hydraulic station:15KW( Hydraulic punch hole/shear use same station)
(Ⅳ) Guide device
(Ⅴ)Main Forming machines (for panel width 36mm)
5.1 Forming Roller:14 stations,and add Rub-roll, To make sure the surface profile no scratches.
5.2 Side Panel:T.18mm ,A3 steel Heavy duty 。
5.3 Rolling speeding: 2-8 m/min。
5.4 Roller material:#45,overall quenching, hardness HRC56-62 ℃. 5.5 Motor power:4KW。 5.6 Main Roller :¢65mm,45 #。5.7 Equipment base: 45 # H type using welded steel plate.5.8 Transmission: chain drive.5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.