Firstly, below is the process of production of glucose in plants introduction:
1. Starch quality check and transfer:The starch water contain should be less than 14%, and starch not weird. Next transfer the starch to mixing tank in production of glucose in plants machinery .
2. Glucose syrup mixing and liquefaction section:Mixing the starch with clean water, make the concentration to 18Be, PH value get to 5.6-6.0. put into the α-enzyme, then deliver the liquid to jet cooker with steam heating temperature 100-108℃ to make liquefied process.
3. Protein in starch liquid filtering process:The starch liquid is delivery to plate frame filter press machine to remove the protein then the separated proteins can be washed, dried and crushed to packed into the warehouse changed to animal feed. This increase the add-value of your production of glucose in plants.
4. Saccharification section of production of glucose in plants machinery:This section use the saccharifying tank, adjust the liquid temperature to 60℃, PH value 4.2-4.8, put saccharify enzyme, then keep 36-50 hours.
5. First decoloring section:Adding activated carbon to the liquid, this part time need 0.5 ~ 1 hour, then send the liquid to plate frame filter press machine for decoloring then can get bright and pure glucose syrup, this time the transmittance of the solutions should more than 75%.
6. First Ion exchange: When the solutions temperature is decreased about 42℃, then to ion exchange column. The conductivity value of the final liquid is less than 20ppm.
7. Pre-concentration section:After ion exchange process, pre-concentration the glucose syrup liquid to 45Bx.
8. Second decoloring:Also use activated carbon to make decoloring for glucose syrup making, but this time the transmittance should be 95% of production of glucose in plants.
9. Second ion exchange:This time should decrease the temperature to 30-35℃, then transfer to ion exchange system, then conductivity of the glucose syrup is more than 95%.
10: Glucose syrup evaporation process:In this section, evaporator usually used three-effect type. Until this, it's the complete process of production of glucose in plants.
It's worth to say that Doing Company supply all machines used for production of glucose in plants machinery. If you want to start a project for production of glucose in plants, we can give you a series of one-stop equipments, also can make the turn-key project for glucose syrup production plant for you.
Glucose syrup production machine manufacturered by DOING features:
1. No pollution water, our technology of production of glucose in plants machinery not produce waste water.
2. One set glucose syrup making machine can produce three different syrup: fructose corn syrup, glucose syrup, and maltose rice syrup.
3. Our starch syrup making machine size and specification can be select as your need, 5-400tons, You can choose in the light of your own condation, we also can give you a project report.
Inquiry: http://services.doinggroup.com.cn/kf.php?mod=client&cid=doingequipment&wid=23
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