Quick Detail
Place of Origin
Brand Name
SRISE
Model Number
3MM-1600MM
HS-CODE
85-
Package & Delivery Lead Time
Package
Nude
Delivery Lead Time
80 Days
Detailed Description
High Speed cut to length line 3mm 1600width for steel coil, slitting machine for coil,Painted steel, galvanized steel
I. COMPOSITION
1. Hydraulic charging carriage
2. Hydraulic decoiler
3. Hydraulic plate pressing device
4. Hydraulic hold down device
5. Leveling machine
6. Hydraulic reserving house
7. Position-limited device
8. Servo-sizing machine
9. High speed shearing machine
10. Transmission working table
11. Pneumatic discharging frame
12. Hydraulic lift table
13. Discharging working table
14. Hydraulic system
15. Electro-penumatic system
II. DETAILS & PARAMETERS
1. Hydraulic charging carriage
It sends the steel coils on the storage rack to the center of decoiling. Its travel is driven by motor and its elevation is driven by hydraulic oil cylinder. Its elevation guidance is of four-column guidance; steel coil support is two-roller support.
(1) Motor:BM-C315
(2) Capacity:25ton
2. Hydraulic decoiler
Clamping of steel coil adopts hydraulic inner-tensioned double-arm structure; it is also equipped with hydraulic pressing and mechanical leading devices, leading the sheet-heads into the leveling machine. The decoiler adopts torque-motor constant-force device as its power. Pendent arm main-shaft end is equipped with hydraulic connecting-rod support device, which can help improve bearing capacity and service life of decoiler.
(1) leading-motor:BM-C315
(2) capacity:25ton
3. Hydraulic plate pressing device
It consists of frame, support-board device, sheet-pressing devcie and drive system. The elevation for support-board and sheet-pressing devcie both adopts hydraulic drive frame; its function is to make sheet-end to be flatly transmit into leveling machine.
4. Leveling machine
It is of 2-roller clamping to feed and 15-roller leveling structure. Motor drives the upper and lower leveling rollers, via speed-reducer and distribution-box and via universal coupling shaft. Leveling roller is supported by 3 groups of supporting-wheel both up and down. Upper feeding roller is driven pneumatically. Upper leveling roller stand can be adjusted for angle and press-down distance, depending on thickness of sheets. Adjustment has two modes, namely electric adjustment and manual adjustment. Support of each leveling roller adopts heavy-duty needle bearing and plane bearing, ensuring no move under working condition. Lubrication is centrally performed by thin grease lubrication pump. During operation of the machine set, the leveling machine is at continuous working condition. Accumulated sheets are transitioned by hydraulic reserving house.
Main technical parameters:
# Feeding roller diameter:126mm
# Feeding roller material:40Cr hardened and tempered steel core + polyurethane coating
# Leveling roller diameter:90mm
# Nos. of leveling rollers:2+15
# Leveling roller material:GCr15 hardened and tempered + middle-frequency quenched + hard chromium plated(HRC60)
# Motor power:75kW(DC speed adjustable motor)
# Reducing gear box :ZLY200(hard tooth-surface reducer)
5. Hydraulic reserving house
It consists of worktable, movable bridge, raceway and hydraulic oil-cylinder elevating mechanism. When sheets are led, the transition bridge will rise. When normally working, the transition bridge will fall, so as to store the accumulated sheets between the leveling machine and servo-sizing device. Upper and lower limit are controlled by photoelectric controller.
6. Position limited device
It consists of frame, support-roller and guidance row-wheels. Adjustment of row-wheel along width direction is performed manually. Its function is to limit the leveled sheets that enter the servo-sizing device, avoid wandering or offset.
Adjust range:800~1600mm
Guide roller material:GCr15(HRC60)
7. Servo-sizing device
It is of 2-roller backward-prevention,5-roller leveling and 2-roller size-set structure. Motor drives the upper and lower feeding rollers, via speed-reducer and distribution-box and via universal coupling shaft. Feeding roller is of steel-core anti-slippery polyurethane roller. Adjustment of upper roller-stand is manual adjustment. Pressing system is equipped with spring buffer unit.
Main technical parameters:
# Diameter of working roller:140mm
# Nos. of working rollers:2+5+2
# Material of working rollers:40Cr hardening and tempering + anti-slippery polyurethane coating
# Power of motor:13.2kW (servo motor of LENZE, Germany)
# Speed reducer:precise reducer assembly of LENZE, Germany
8. Shearing machine
41600 mechanical shearing machine; power:11kW.
Rate of cutting:100 times/minute
Blade material:Cr12MoV(cutting stainless less)
9. Transmission working table
It consists of frame, feeding roller, conveying belt and driving parts etc. Its function is to send the leveled cut sheets into the laying rack, and its driving is of mechanical mode. It is controlled by frequency converter. Power: 3 kW.
10. Pneumatic discharging frame
It consists of frame, adjusting device, longitudinal and transverse position-limit devices and support device. The support device is outlet of longitudinal blowing, which can help prevent the sheet surface from being contacted and hurt. Suitable for adjustment mode of sheet length and width, it is of mechanical adjusting structure. Power: 2-0.75kW,1.5KW
11. Hydraulic lift table
It consists of frame, connecting-rod mechanism, hydraulic elevation system, raceway worktable and driving unit. Its function is to convey the sheets which have been piled into the unloading worktable. Its power: 3 kW.Stroke:500mm, capacity:5ton.
12. Discharging working table
It consists of frame, raceway and driving unit. After the hydraulic lift table falls to the same level as the discharging working, turn on power, to send the piled sheets out of the production line. Its power: 3kW.
13. Hydraulic-pneumatic system
Hydraulic system consists of hydraulic control station and each hydraulic accessory. The main valve(s) are products of "Weiguan" from Taiwan.
Flow:32L/min Pressure:12MPa Power:7.5kW
Pneumatic system consists of pneumatic control station and each pneumatic accessory. Pneumatic elements are from wuxi, China.
Capacity:1L Pressure:0.6Mpa
14. Electric control system
(1) The main motor of the leveling machine is controlled by SCR, and equipped with DC control system from England.
(2) The main motor of feed size-set device adopts servo motor synchronization control of LENZE, Germany.
(3) Cutting size-set adopts full-function positioning-type servo system control of LENZE, Germany.
(4) Sequential action/actuation adopts PLC of Mitsubishi, Japan and man-machine touch-screen (5.6) is from Taiwan. Entire production line is full-automatically controlled by programming and setting.
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