Industrial Continuous Scrap Tyre Pyrolysis Produciton Line
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China [CN] |
No.
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Part
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Function
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1
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Shredding system (optional)
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This system shreds waste rubber into small chips.
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2
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Continuous pyrolysis system
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Tire chips, which are continuously fed into the reactor with low-temperature sulfur transfer catalyst through the feeder, have a complete pyrolysis reaction in the atmospheric condition.
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3
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Heat supply system
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Reactor heat supply system consists of heat supply equipment and flue gas heat recovery equipment. The high-temperature flue gas generated from fuel burning is mixed with recycled flue gas to supply heat for pyrolysis so as to reduce energy consumption and exhaust gas emission. The incondensable combustible gas produced from pyrolysis reaction is the main fuel of the heat supply equipment.
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4
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Oil and gas cooling and separation system
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After cooling and separation, the oil gas from the continuous reactor is separated into fuel oil and incondensable combustible gas. The fuel oil will be conveyed into oil tank and then transferred to the tank farm by oil pump; the incondensable combustible gas will be taken into combustible gas scrubbing system.
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5
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Combustible gas scrubbing system
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The incondensable combustible gas generated from pyrolysis reaction will be taken into the gas tank by fan. NaOH solution was applied to absorb the harmful content like sulfide in the combustible gas. All the scrubbed incondensable combustible gas will be transferred into heat supply system as fuel.
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6
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Discharging System
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The solid outputs produced from pyrolysis are cooled through water cooling discharger and water cooling elevator. Steel is separated from carbon black by magnetic separator, entering a receiving hopper, and carbon black is delivered to a buffer silo. The small amount of dust produced in transportation and separation will be collected by dust collector.
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7
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Gas Purification System
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After cooling, the flue gas from the heat recovery device will enter in alkali absorption tower and purification tower for multi-stage purification, through which the SOx, NOx, particles and other harmful contents in flue gas can be eliminated effectively. The activated carbon in the filling material tower i can precisely treat the SOx, NOx, particles and other harmful contents in flue gas.
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NO.
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Item
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Technical Parameter
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1
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Suitable Raw Material
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Rubber chips size around 100x100mm
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2
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Operation Mode
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fully continuous operation
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3
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Structure
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horizontal type
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4
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Loading and Discharging
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fully automatic feeding and discharging
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5
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Capacity(24h)
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>=30Mt/Day (customized)
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6
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Work Pressure
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normal pressure(slightly negative)
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7
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Oil Yield
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43~48%
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8
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Power
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50~60kw/h
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9
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Cooling Method
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cycle water
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10
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Heating Method
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hot air
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11
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Noise
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<=85(dB)
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12
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Main Reactor Weight
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40Mt
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13
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Installation Space Required
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48mx20m
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No.
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Pre-Sales Service
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After-Sales Service
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1
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Inquiry and consulting support
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Installation and commissioning on site
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2
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Sample testing support
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Training for operation and maintenance
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3
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Visit our project sites in operation
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Warranty: 2 years
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