Ring Rolling Machine

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Product
Ring Rolling Machine
Posting date : Sep 12, 2016
Membership
Free Member Scince Jul 13, 2015
FOB Price
negotiation
Min. Order Quantity
1
Supply Abillity
500 sets per year
Port
Tianjin
Payment Terms
TT, L/C
Package
Wooden case
Keyword :
Category
Contact
steven
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Product Detail
Company Info
 
Quick Detail
Place of Origin
China [CN]
Brand Name
Anyang Forging Press
Model Number
D51
HS-CODE
8420-10
Package & Delivery Lead Time
Package
Wooden case
Delivery Lead Time
60 days
Detailed Description

Product  Description

D51 series vertical type ring rolling machine is widely used in manufacturing bearing outer ring,gearing blank,pipeline flange,welding neck flange in the fields of machinery,auto,train,ship,petroleum and chemicals,aerospace,atomic energy,wind generator.It has advantages of rolling and forming at one time,high production efficiency,impove blank precision,reduce turning remainder,improve steel utilization,improve cutting performance,improve inner quality of forging, good economic benefit.

[Performance Characteristics]   
Compared with open die forging, ring rolling close die forging has advantages as follow:   
1.High efficiency.It is 3-4 times than open die forging,the yield is dozens of times.Large,middle,small scale circular forgings can be machined.   
2.High material utilization.high dimention precision,forging tolerance is 1/3-1/4 time than open die forging.If adopt coinning, the forging tolerance is down to 0.1-0.05mini,save 30%-60% material,and machining time,reduce the cost,have good economic benefit.   
3.The ring rolling forgings have smooth surface, using precision forging can replace machining.
4.Good product quality. Rolling of metal fiber ring continuously distributed in the circumferential direction , and the force and wear parts used to adapt. In most cases, the internal ring rolling dense , fine grain size , mechanical properties significantly higher than other methods for processing the ring   
5.It can machine complicated shaped forgings.It is difficulty to realize in open die forging equipment.   
6.Small equipment tonnage,large processing range.Ring Rolling partial pressure forming process is a continuous accumulation of small deformation , small contact area between the workpiece and the mold, so a small force needed to deform , small equipment tonnage.
 
[Working Principle]   
Heat the ring blank3 to 950-1050℃,and put it around the back-up roller2,then make the rotating roller1 down to rolling workpiece,the thickness of workpiece decreases,perimeter extends and the hole expands.The roller4 stabilize and full circle in the processing.The roller 5 begin to rotate when predefined dimension is finish,meanwhile the roller 1 up to original position,the processing is finished. 
 
D52 series horizontal ring rolling machine adopts PLC programmed controlled,digital display,one direction rolling.It is better to use this model machining high quality seamless rings.It is widely used to machining forgings of bearing ring,gear ring,flange,hub,thin-wall cylinder in the material of carbon steel,stainless steel,titanium alloy,copper alloy,aluminium alloy and high temperature alloy.This model is widely used in the field of machinery industry,petrochemical industry,textile industry and aerospace industry.
Ring Rolling Machine Ring Rolling Machine
[Performance Characteristics] 
D52 series horizontal ring rolling machine has advantages of reasonable design,advanced structure,attractive appearance,high production efficiency,high precision,PLC controlled etc.It is suitable for manufacturing seamless rings,specical for heating resisting,high-strength alloy rings. 
rolling rolling rolling
[Working Principle] 
D52 series radial-axial direction ring rolling machine adopts PLC and electro-hydraulic proportional control,rolling from radial direction and axial direction at the same time.The end face of rings is straight with clear edge,dot no need to change mold.
 
D53K series radial-axial directions ring rolling machine is advanced equipment for machining ring forgings, it has advantages of high efficiency,high precision,good working condition,it is widely used for machining seamless ring forgings of bearing ring,gearing ring,flange,hub,thin-wall cylinder,wind generator flange,welding neck flange in the material of carbon steel,alloy steel,stainless steel,titanium alloy,copper alloy,aluminium alloy,high temperature alloy in the fields of machinery,auto,ship,ship,petrochemical,aerospace,atomic energy,wind generator etc. 
 
Item Unit D51-160D D51-160E D51-250D D51-250E D51-350D D51-350E
The ring size Max.OD mm 45~160 200 250 300 350 350
Max. Height mm 35 70 50 120 85 200
Max.Productivity Pic/h 700 600 500 240 200 120
Nominal pressure of cylinder kn 6000 11300 9800 19600 15500 30000
Max.stroke of sliding block mm 70 70 110 110 130 130
250
Roller Linear Velocity m/sec 2~2.5 1.64 2.1 1.63 2.2 1.45
Speed of main shaft r.p.m 120 92 80 62.3 62 41
OD of rolling wheel mm 360~380 360~380 500~520 680~700 680~700
Center height of rolling roller mm 670 670 875 875 1050 1100
Min. distance between rolling wheel′s center and rolling roller′s center mm 185 185 265 265 365 365
Main motor power kw 18.5 30 37 55 75 90
Hydraulic motor power kw 4 7.5 11 11 15 15
Overall dimension mm 2200×1550×1850 2350×1700×2100 2890×1900×2400 3440×2000×2700 4040×2000×3000 4595×2050×3370
Total weight kg 3200 3500 7000 7800 12000 13800
                   
Item Unit D51-400E D51-500E D51-630E D51-800E D51-1000E D51-1000F
The ring size Max.OD mm 400 500 630 800 1000 1500
Max. Height mm 200 220 200 220 220 200
250 350 350 350
Max.Productivity Pic/h 100 90 80 60 50 40
Nominal pressure of cylinder kn 30000 32000 32000 38000 38000 42000
42000
Max.stroke of sliding block mm 130 130 200-350
250 250
Roller Linear Velocity m/sec 1.45 1.5 1.47 1.5 1.5 1.5
Speed of main shaft r.p.m 40 40 38 38 38 38
OD of rolling wheel mm 700~720 700~720 700~720 760~820 760~820 820
Center height of rolling roller mm 1100 1200 1250 1350 1600 1780
Min. distance between rolling wheel′s center and rolling roller′s center mm 375 375 385 410 410 410
Main motor power kw 90 90 90 110 110 132
110 132 132 160
Hydraulic motor power kw 15 15 15 15 15 15
18 18 18
Overall dimension mm 4595×2100×3370 4800×2200×3470 4800×2300×3770 4800×2350×3770 5000×2400×3520 5500×2700×4200
Total weight kg 14000 14500 15000 20000 22000 23800
Item Unit D52-630 D52-1250 D52-1600 D52-2000 D52-3000
Dimension Of Ring OD mm 220-630 400-1250 400-1600 450-2000 500-3000
Height mm 160 250 300 350 400
Parameter Of Machine Radial Rolling Force KN 500 800 1000 1250 2000
Linear Velocity Of Rolling M/s 1.3 1.3 1.3 1.3 1.3
Driving Power Kw 110 200 280 355 500
Overall Dimensions Length mm 5230 7700 9000 10000 12700
Width mm 1900 2400 2500 3500 4100
Height mm 2530 3600 3600 4000 4300
Item Unit D53K-800 D53K-1600 D53K-2000 D53K-3000 D53K-3500 D53K-4000 D53K-5000
Dimensionof Ring OD mm 350-800 400-1600 500-2000 500-3000 500-3500 500-4000 500-5000
Height mm 60-300 60-300 80-500 80-500 80-500 80-700 80-750
Parameterof Machine Radial Rolling Force KN 1250 1250 2000 2000 2000 2000 2500
Axial Rolled Force KN 1000 1000 1250 1250 1600 1600 2000
Linear Velocity of Rolling M/s 1.3/0.4-1.6 1.3/0.4-1.6 1.3/0.4-1.6 1.3/0.4-1.6 1.3/0.4-1.6 1.3/0.4-1.6 1.3/0.4-1.6
Drivingpower Radial KW 280 280 500 500 560 630 630
Axial KW 2×160 2×160 2×220 2×220 2×280 2×315 2×315
Overall Dimensions Length mm 10000 11000 14500 15200 16000 18500 20000
Width mm 2500 2500 3500 3500 3500 4500 5500
Height mm 3150 3300 4300 4300 4400 4400 5000

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