Semi-Automatic Safety Laminated Glass Production Line

Semi-automatic laminated glass production line:Semi-automatic laminated glass production line, we often call it lamination line, laminated glass line. This line includes different equipment such as washing and drying machine, lamination positioning and transmission machine, movable scissor cup suction hanger, PVB film unwinding machine, pre-laminating and pressing section and autoclave. There are two kinds of heaters: Ordinary quartz heater and IR emitter heater. The whole line is PLC controlled with high efficiency, safety, reliability, and easy operation.(1) The whole line is centralized controlled by PLC. The design is reasonable with a high degree of automation and easy to operate.

(2) Washing and drying machine is the core equipment of the whole line. The upper rubber rollers, brush rollers and air-knives etc. can be adjusted on the panel and digital displayed according to the thickness of glass to be processed. The upper section of the machines can be elevated by 400mm for the convenience of cleaning and maintenance. The brush rollers are driven by two motors with upper and lower separately. Allocation of one soft brush and two hard brushes (can be lifted when needed) in the upper washing section is designed for washing hard low-e glass, coated glass without damaging the coating.Three Stainless steel air-knives, the blower equipped with muffle cotton and air feeding filter screen pack ensures plenty of air, less noise and good drying effect.(3) The laminating room is equipped with the laminating table, wheel of the up-down device, positioning cylinder, PVB film unwinding machine and movable scissor cup suction hanger, convenient for processing of large and big glasses. Every single processing glass can be conveyed in a higher speed to enter into the Pre-laminating and press section then the speed will be regulated automatically to run at the same speed with the Pre-laminating and press section, making room for the next pieces of glass to be processed which improves the running efficiency of the Line.(4) Pre-laminating and press section has reasonable structure and informal opening program. It is centralized controlled in laminating room with its stable running function. Speed regulation is frequency variable. Space/distance between the two great squeezing rollers is set by industrial computer assisted by coder with monitor displayed. The heating elements adopt quartz emitter. Temperature is zone control.(5) Autoclave is a specialized machine for production of laminated, anti-bullet and anti-bombing glass. This machine will melt the PVB film and combine two layers or more than two layers of glass by high temperature and high pressure.Technical parameters:1.Max. Size of processing glass:  6000mm×2500mm2. Min. size of processing glass:  400mm×400mm3. Thickness of laminated glass:  6-80mm4. Total length:  26800mm5. Power source:  AC380V   50 HZ6. Total power:  138.63 KW (without autoclave power)