Lightweight wall panel moulding machine

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Lightweight wall panel moulding machine - A professional perspective wall panels and wall panels machinery I. The market outlook Light panels as a new wall materials, widely used in interior walls, exterior walls, roof walls, fences, etc., can speed up the construction speed, reduce labor intensity and shorten the construction period, reduce project cost, effectively improve the use of the building area, is the wall in the direction of reform. It is known for its light wall light, environmental protection, energy conservation, waste utilization, efficient, high quality, cheap construction and become the first choice. II.The production of raw materials Gelling materials of the light weight wall board of the three categories: cement, gypsum, magnesium chloride and magnesium oxide. Can be used as a filling material such as fly ash, cinder, straw, foam, slag, ceramic, construction waste and other production enterprises based on local resource sand local conditions of choice. There are three main market promotion and use of wallboard: 1.GRC lightweight wallboard: rapid hardening cement cementitious materials, adding fly ash, perlite, glass fiber mesh cloth and a small amount of chemical additives, stirring infusion molding. 2. FGC light weight wallboard: it is based on magnesium chloride and magnesium oxideasa cementitious material, adding fly ash, sawdust, straw, glass brazing mesh cloth and a small amount of chemical additives, by stirring infusion molding. 3. Reinforced gypsum wallboard cementitious materials: gypsum powder, adding fly ash, lightweight materials, glass fiber mesh cloth and a small amount of chemical additives, stirring infusion molding. Lightweight wall panels is roughly equal to the cost of the above three types of cementitious materials to produce, costs are slightly lower contrast GRC lightweight wallboard. The above three types of cementitious materials in the case of using the same equipment, the use of gypsum as raw material, the highest yield, can be half an hour stripping, rapid hardening cement required two hours, magnesium chloride and magnesium oxide takes 2.5-3 hours. III. Production equipment Wallboard production equipment mainly in three ways: 1, Hand-mold production. Ie in the cement platform inlaid metal or wooden mold, pouring the material gelling. This method investment is small, but large area, error, product specification inconsistencies. 2. Vertical molding equipment. The deviceis a small footprint (100 square meters plant equipment installation can); savings in manpower(2-3 individuals to operate); (produce GRC light weight wall board machine, FGC lightweight wallboard Gypsum wallboard, sandwich wall panels, etc.); high precision(wall board error can be controlledwithin2 mm). 3, Floor molding equipment. Using this equipment siding, need to invest to build a number of areas of concrete floor, the venue length determines the product length, site area decided to production. The device has the advantage of high yield, the disadvantage is the flatness of the concrete floor directly affects the accuracy of the product, since it is difficult to build human level ground, resulting in the production of wallboard is not standard, Heavy weight (70-80 kg / m), single product (only the production of cement hollow plate). IV. Quality control After installation of the wall cracking,light wallboard is difficult to solve the technical problems, but also technical problems plagued the industry for years. But as long as the production and installation process of attention control, will be able to control the minimum wall cracking problem state. The company in stalled in the project are summarized in the following experience: 1, To ensure production quality Formula must be reasonable, cloth mesh certain place, wallboard must dry. 2,To ensure quality installation (1), Good board and board in tervals of not less than1.5 cmis appropriate, and to dense cement mortar used here in combined ratio of 1:1, do not use water mixes, and to use construction glue, and the amount of Join expanders. (2), Deal seams.Projects regardless of size, shall not covet save,must not install sidewall panels,edge processing joint so that the most easy to crack. Proper construction techniques should be first install eda cell wall, and then deal with seams. Aggregate the best deal with the wall board joints same material, such as pure cement GRC wallboard can betransferred into athick paste and glue, first Calibrating seams, and then paste special bandage. Also note that the selection of good quality glue, because the glue directly affects the quality wallboard joints quality IV.Profit margins Wallboard economics of production in the various regions of the country basically almost pure profit of20 yuan/ ㎡high prices of raw materials in some places, but the market price is also a corresponding increase in the market priceof60-70 yuan/ ㎡(including installation). 1.Cost of production USD4.8 / square meter (fiberglass mesh of USD0.29 / square meter, cement, perlite, fly ash, totaling USD2.2 yuan / square meter management fee revenue of USD0.08 / square meter, labor costs USD0.24 / square meter, utilitiesUSD0.03/ square meter, chemical additives of USD0.015 / square meter, installation costs USD1.6 / square meters, transportation costs USD0.32/ sq m). 2.Market reference price USD10/ square meter. Profit estimates Annual production and sales of30,000 square meters, profit:90-120 million. 　　3.Production conditions Investment of about USD40,000. Store materials and finishedmorethan500 square meters of land, 100square meters of production workshop, productionworkers2-3 people each device, 380V electricity, domestic water. V.Device Configuration Model A Type：Manual （RMB48,000） B Type：Hydraulic （RMB71800） C Type：Automatic （RMB80000） Configuration ◎Moulding machine one set； ◎Pipes 70pcs； ◎Hopper one set； ◎Hanger one set； ◎Mixer one set； ◎ Pipe remove machine； ◎ Electric hoist ； ◎ Accessory ◎Hydraulic Moulding machine one set； ◎Hydraulic system； ◎ Pipes 70pcs ； ◎ Hopper one set ； ◎ Hanger one set ； ◎ Mixer one set ； ◎ Pipe remove machine ； ◎ Electric hoist ； ◎ Accessory ◎ Hydraulic automatic Moulding machine one set ； ◎ Hydraulic system ； ◎ Pipes 70pcs ； ◎ Hopper one set ； ◎ Hanger one set ； ◎ Mixer one set ； ◎ Pipe remove machine ； ◎ Electric hoist ； ◎ Accessory Specification Various models of the device length 3.3 m, height 1.2 m, width 2.2 m. Performance Unique dual-groove technology, good solution The wallboard installation cracks; 2, high precision, good flatness; 3, by mechanical pumping tube, a higher degree of automation; 4 plastic core tube, free wash. 5, the use of a machine, any set of equipment can be produced: GRC partition board, reinforced gypsum wall panels, light weight concrete wall panels, the aerated steel mesh wall panels, fly ash the foam cement wallboard, garnierite aerated concrete wall panels. VIII. Service mode ◆ Provide technical formulations, production processes and other technical information; ◆ Provide production equipment, including related auxiliary equipment and accessories; ◆ Sending a technician onsite installation, commissioning equipment, until the production of qualified products; ◆ Provide wall panels installation, construction related technologies; ◆ Provide copies of product test reports; ◆ provide free replacement technology; ◆ Device free maintenance for one year, long-term technical support

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SOKE Precast Concrete machine CO., Ltd.

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