Hydraulic guillotine/Press brake/Rolling machine

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Hydraulic guillotine/Press brake/Rolling machine
Posting date : Jan 15, 2013
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72-
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Hydraulic guillotine 1. Hydraulic individual sheet material clamping system with nylon inserts to protect material from indentation from the clamping cylinders along full length of machine. 2. ENC 18 programmable digital controller provides up to 1000mm travel on the powered leadscrew back gauge allowing operator to program the cut length required. Also fitted is a stroke counter & stroke adjustment dial allowing shorter materials to be cut using a shorter stroke length, this feature will increase production. 3. Simplified blade gap adjustments to allow for a wide range of material types 4. Transfer balls inserted into work table allowing material to be easily moved to the cut position and squaring arm. 5. Top shearing blade made from Inox quality composite and has two (2) cutting edges allowing minimised down time in blade rotation. 6. Bottom shearing blade made from Inox quality composite and has four (4) cutting edges allowing minimised down time in blade rotation. 7. The core structure of the steel main frame has been electronically welded ensuring maximum penetration during the manufacturing process. In addition to this feature the cutting beam has been stress relieved eliminating any distortion after manufacturing. 8.Shadow line lighting has been incorporated into the machine frame providing a clear cutting line on the work piece and enabling scribed or marked material to be cut with simplicity as required. 9. Heavy duty squaring arm is fitted with a graduated rule and adjustable flip up front stops allowing operator to cut to measure from the front of machine. Flip over stops can be set to repeat cutting length required with accuracy. The arm also aligns the material to be located square to the cutting edge. Press brake 1. Hydraulic / Mechanical ram, synchronised positive stop design, ram stroke controlled by precision mechanical nut depth stops built into each cylinder. Electronically controlled by ENC-18 Programmable digital controller assuring accurate repeatability.Parallelism is ensured by torsion bar that can be easily adjusted by clutch system. 2. New style Digit type manual crowning conveniently mounted on the right side of the bed enabling operator to adjust simply by rotating the dial whilst the analogue digit system indicates the amount of movement 3. Segmented heavy duty 86° offset top punch is segmented for return bend clearance and incorporates a safety key to stop punch dropping. 4. Multi vee ('V') bottom die is made from solid die block design to handle heavy plate, safety edge vee ('V') is incorporated in bottom die block. 5. Conveniently mounted control box on pendant for quick swivel and adjustments.Enclosed rear gate with micro safety switches complete with sliding rear door for easy access. 6. Sliding steel fabricated sheet supports enabling a wide range of material sizes to be aligned and supported at the correct required height. This feature is achieved with a ‘T’ slot machined down the total length of the die bed; sheet supports are also adjustable vertically to assist in supporting material with return bends already folded. 7. Adjustable sliding blocks control the machines beam to provide desirable open height distance to the (slow speed) mute bending point. Operator adjustable locking knobs for quick adjustment, enables accurate repeatability and increased productivity. 8. Metal safety guarding surrounding the machine with rear sliding door fitted and micro switch ensuring operator safety. Clear access panels placed at each end of machine allows the operator to clearly view tooling and work piece during bending operation. Metal master specially design gates to suit safety requirements. 9. Hydraulic MPA pressure gauge mounted on right side of support frame with quick adjusting pressure control knob allowing operator to accurately set the pressure required for different material thickness, incorporating with hydraulic overload protection. 10. Welded steel fabricated synchronised torsion bar horizontally supporting main bending beam to provide consistent parallelism that also can be adjusted for taper correction. The vertical supporting slides are treated to provide greater ware resistance and increased accuracy. Rolling machine 1.The W11 is the latest evolution of the traditional three-roll double pinch plate-bending machine. It has been designed to cover the needs of the fabrication shop: Strength, User Friendliness, and Versatility. Jugao’s experience in manufacturing heavy and super-heavy duty machines is applied to the design of the W11 series of plate rolls. 2.The W11 series is the most precise 3-roll machine in its category. The RGS design reduces to a minimum the distance between the bending points guaranteeing higher bending accuracy. 3.The MCS bearing system, incorporating 4 independent bearings for each bending roll is a standard feature of the W11. It guarantees higher reliability (higher capacity of load absorption) and increases the range for tilting the side rolls, resulting in more versatility, when rolling cones. 4.The Ultra wide roll support with lubrication circuit is mounted within linear slides to prevent wear and tear. 5.Another important standard feature to increase the versatility of the machine is the roll shaft extensions to allow dies to be fitted to bend profile and pipe. 6.The very high rotation power is a guarantee of the W11’s superior rolling torque and speed, available without loss of energy as all three rolls are driven independently by hydro-motors and gearboxes directly coupled to the rolls shafts.

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