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Place of Origin
HS-CODE
90-
Package & Delivery Lead Time
Detailed Description
1.Adopt 2048 high performance CCD image sensor, color selection resolution is 0.07mm2, slight color difference at rice partial area can be clearly distinguished.
2. High performance industrial lens is specially designed aiming at rice color selection, its parameters are custom-made according to rice color selection requirements, and optical path is optimized, all to ensure all teas rice can be perfectly imaged on image sensor.
3. The high-speed DSP digital image processing technology possesses higher detection speed and recognition rate. Design color selection algorithm software specially aiming at rice, accurately realize signal conversion to ensure effectively delete slight pathology changes and light yellow particle.
4. Master control system adopts ARM high-end embedded processor, effectively enhance control speed and color selection precision.
Overall unit adopts intelligent closed-loop control. Industrial grade data bus ensures reliability of communication and control system, and good anti-interference ability.
5. Adopts 7'' inch TFT color touch screen as operator interface, easy to set parameters and operate, colorful interface will well glut your eyes.
Adopt professional high speed air valves, with high action response frequency, low power consumption, and long service life.
Simultaneous detection by two sides, with six work pattern, adapt to various polished rice selection requirements, and with high precision and low undetected error rate.
6. High speed air valve is used to ensure quick response, low power consumption and long service life. Since tea is east to break when passing through the lifter, the dual-layer structure is adopted for one-feeding and two-detection color sorting to reduce breaking while ensuring the color sorting precision.
7. Sorters use intelligent temperature and air pressure control technology in order to ensure the best operative mode for the whole machine. Failure alarm automation and modular construction makes easy repair.
Model G2R G3R G4R G5R
Number of channels 128 192 256 320
Ratio of primary color sorting channels to secondary ones 96:32 128:64 192:64 192:128
Output (T/H) 2.0~3.5 3.0~5.0 4.0~7.0 5.0~8.0
Sorting accuracy (%) >99.99 >99.99 >99.99 >99.99
Optimized carryover (Bad: Good) 8:l 8:l 8:l 8:1
Main unit power (Kw) 0.8 1.2 1.4 1.8
Air supply pressure (MPa) ≥0.6 ≥0.6 ≥0.6 ≥0.6
Air supply consumption (L/min) 500~1200 600~2000 700~2500 900~3000
Weight (Kg) 800 900 1000 1200
External dimensions (L*W*H/mm) 1376×1400×1915 1676×1400×1915 1976×1400×1915 2276×1400×
1915
Model C2A C3A C4A C5A
Number of channels 128 192 256 320
Ratio of primary color sorting channels to secondary ones 96:32 128:64 192:64 192:128
Output (T/H) 2.0~3.5 3.0~5.0 4.0~7.0 5.0~8.0
Sorting accuracy (%) >99.99 >99.99 >99.99 >99.99
Optimized carryover (Bad : Good) 8:l 8:l 8:l 8:l
Main unit power (Kw) 0.8 1.2 1.4 1.8
Air supply pressure (MPa) ≥0.6 ≥0.6 ≥0.6 ≥0.6
Air supply consumption (L/min) 500~1200 600~2000 700~2500 900~3000
Weight (Kg) 800 900 1000 1200
External dimensions (L*W*H/mm) 1976×1400×1915 1976×1400×1915 1976×1400×1915 2276×1400×
1915
Note: the output and color sorting accuracy are referenced to rice, for the output and color sorting accuracy of other materials, please refer to other printed instructions of the machine manufacturer.
Vision Special CCD detection lens
Currently, common commercial lenses on the market are photograph lenses which have low resolutions and low depth of field. The ideal working distance is infinite and the band pass area in the mirror filming is mainly in the visible spectral band, which cannot satisfy the professional requirements of color sorting. Therefore, through years’ research and accumulation, the special lenses are designed for color detection. The lenses have (up to 2000,000 pixels), standard depth of field (15mm), low distoration，wide spectrum and best effective working distance to meet detection requirements on materials with different shapes and color.
Vision CCD color sorters use professional large-size optical lenses. The working parameters are customized according to material color sorting requirements. The optimized light path structure ensures proper imaging and high image quality.
The dynamic response scope of the CCD used on Vision color sorters reaches 2000 bits. Therefore, the CCD is more senstive to fine color changes and differentiaties colors in more detailed manners. The color sensing precision is thus increased ,effectively increasing the color sorting detection precision(increase by 20% or more).
Vision Signal processing and control system
1. Signal processing and control system Vision CCD color sorters use large-scale integrated DSP technology. The main control system adopts ARM9 high-end embedded chips.
The complete sorter applies intelligent closed-loop control.The industrical grade data bus ensures the reliability of communication and control system and provides powerful interference resistance capablity. In addition, the profressional front optical structure ,special lenses and CCD keep high resolution image signals for the processor and enable the DSP to exchange and process data with the CPU, implementing high precision sorting of materials. Special sorting detection algorithm software designed for different materials can meet sorting requirements on materials with different shapes and colors.
The applied intelligent temperature control and air pressure control and air pressure control technology ensures the sorter work under the best conditions. Strict management and detection systems are applied in various chains in the production procedure to ensure all parts and components are stable and reliable, effectively increasing the working stability and service life of sorters.
Vision Snifting valve
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