JX Automatic Production Line for Marking, Punching and Shearing of Angle

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JX Automatic Production Line for Marking, Punching and Shearing of Ang...
Posting date : Mar 12, 2010
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85-
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CNC Angles Automatic Punching,Marking,Shearing Production Line The production line is composed of infeed transfer table unit,rotating loading unit,feeding conveyor unit,marking unit,two punching units,shearing unit,outfeed conveyor unit,hydraulic system and electric control system etc. CNC controlled servo infeeding unit Workpiece feeding is driven by a servo-motor.Closed loop control system is composed of servo and incremental encoder,ensuring higher precision of longitudinal positioning.The carriage would stop automatically in case the bar should meet a hindrance during its feed. Punching units Three (JX2020) or Two (JX1412) diameters are available in each punching unit.It’s convenient to change punches and dies.Automatic tool assignment,pincher clamping or lifting,feeding buffer,finished products unloading,all of them are controlled by pneumatic devices. Many important components such as pneumatic cylinders,solenoid valves and air valves are famous brands from abroad. Marking unit Four programmable character containers on the marking unit can be selected. Longitudinal marking position can be preset by programming,and the stadia can be adjusted manually. Shearing unit Double blades or single blade sheariing, smooth incision, shearing clearance can be adjusted conveniently. Hydraulic power unit High-powered hydraulic system,having faster response and higherefficiency. Punching,marking,shearing,Workpiece holding-down and marking groups transposition are all driven by hydraulic pressure.Adopting imported international famous brand of hrdraulic solenoid valves.Hydraulic system includes many devices,such as high and low pressure filter,accumulator, water-coller,andindicating instruments for pressure,temperature,liquid-level. Computer control system Three axes CNC controlled,CNC high precision,workpiece program can be inputted manually,also can be created by lofting software automatically and then transmitted through USB or network, simulant workpiece gaphics can be displayed in order to make program checking more convenientlyl. Manufacturing process can be monitored in real-time,including data of process, status of external switches,and the indication of malfunction diagnosing is perfect. Parameter List Function Punching marking shearing Model JX2020 JX1412 Angle size 16Mn (σb=480N/mm2) 63×63×4~200×200×20 40×40×3~140×140×12 Angle size Q235A (σb=400N/mm2) 40×40×3~140×140×14 Max.punching Capability(D×T) 16Mn (σb=480N/mm2) Φ26×20 Φ26×12 Max.punching capability(D×T) Q235A (σb=400N/mm2) Φ26×20 Φ26×12 Punching nominal force(Kn) 1000 550 Marking nominal(Kn) 1000 600 Shearing nominal(Kn) 1200 1000 Workpiece length max.(m) 14 10 Adjustment range of stadim(mm) 30-170 20-110 Punchers number each side 3 2 Marking groups 4 Dimension mode(mm) 14×10 or 16x10 Shearing mode Double-blade cutting Double blade cutting Axes number 3 Infeed speed(m/min) 40 Overall dimension(m) 32×7×2.6 23.8×7×2.2 Net weight(Kg) 20000 17000

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