Quick Detail
Place of Origin
HS-CODE
84-
Package & Delivery Lead Time
Detailed Description
This finished product, single wall corrugated board, is mainly introduced as inner packing material.
It can be also used as outer packing material for light or small-sized commodities. Four flutes A, B, C
and E as well as special customer-tailored flutes are provided. Steam heating system and oil heating
system are optional (but oil heating is not suitable for line with speed above 100m/min). The standard
three ply line is made up of Single facer (1), mill roll stand (2), preheater (optional in case of speed
below 120m/min), conveying bridge (1), glue machine (1), double facer (1), slitter scorer (1) (thin-blade
or flaring slitting tool is optional), cut-off (1), stacker (1). Speed of 80m/min, 100m/min, 120 m/min,
150m/min or 180 m/min is offered to meet customer’s requirement.
一、 MAIN TECHNICAL PARAMETER
1、Model Type： WJ180-1600-1
2、Maximum Mechanical Speed：180 m/min
3、Breath：1600 mm
4、Flute Type：UV C and B （may select flute A、BC、D、E alternate ）
Flute Type and technical parameter
Flute
Height(mm)
Teeth Quantity 300mm
Remark
A
4.6－4.9
34±2
UV shape
C
3.6－3.9
38±2
UV shape
BC
3.2－3.3
44±2
UV shape
B
2.6－2.9
50±2
UV shape
D
2.0－2.2
78±4
UV shape
E
1.5-1.8
88±2
Might make UV to V shape according to the requirement of the clients
1.1-1.5
92±2
F
0.8-1.0
128±2
5、production speed：
150-170m/min, single wall (3 ply )
130-160m/min, double wall (5 ply )
Condition of Checking up and Acceptance(Examining condition):
According to The National Standards of China, if the production line has been put into 3ply production
10 minutes. Run by 90% of the Maximum Mechanical speed-160 m/minute here, the production
line could be checked up and accepted.
PAPER FOR TEST：
Test for the highest speed of 3 ply: corrugated paper:125 g/m2 outer paper: 300 g/m2 Common
test for 3ply and 5 ply: corrugating paper：113-125g/m2；Core Paper 125g/m2；Inner paper ：120-150g/m2；
outer paper 120-200g/m2 （Note：The quality of paper is measured up above the standard of NATIONAL
STANDARD B GRADE OF CHINA.
PAPER FOR PRODUCTION：
Corrugating paper ：105-115g/m2；Core Paper 105-115g/m2；Inner paper ：110-135g/m2; outer
paper 120-150g/m2
6、Steam Consumption:2000 kg/h
Steam Pressure:1.1-1.2 MPa
7、Power supply:～ 230 KW(380Vac, 3 phases, 4 wires, 50Hz)
8、Length of production line:～65 meters
9、Length of cutting:500-9999 mm
10、Accuracy of cutting（stable speed0:± 1.0 mm）
11、The using life:more than 10 years.
二、 EQUIPMENT LIST(WJ180-1600-1)
No.
Unit
Specification
Quantity
1-1
Hydraulic MILL ROLL STAND
1500*1600 mm,
3sets
(1)DUPLEX TRACKS/TROLLEYS
ABS BRAKE,
6strips
(2)PAPER ROLL CHANGER
Expanding Chuck
3 pieces
1-2
Auto Splicer (Fuma)
3sets
2
KDWJ-1600 NEW TYPE FAST-CHANGE VACUUM SINLGE FACER
Corrugated Rollers: 320 mm, flute, PLC frequency transducer control, big size color touch screen, auto adjustment of thickness
1 set
3
PREHEATER（electro-motion adjust wrap angle）
1100 mm
1 set
4
PRE-CONDITIONER（electro-motion adjust wrap angle）
900mm
1 set
5
SINGLE LAYER SPAN BRIDGE
1 set
(1) SINGLE layer wind suction device
with Frequency transducer system(Siemens)
1 set
(2) Independent paper guide motor
1 set
6
DUPLEX PREHEATER（electro-motion adjust wrap angle）
1100 mm
1 set
7
NEW TYPE SINGLE DECK GLUE MACHINE（Seperated independent Drives for different decks ）
Press roller, PLC frequency transducer control, big size color touch screen, auto adjustment of thickness
1 set
8
DOUBLE FACER (heat section, cool section, pressed rollers by hydraulic lift)
600mm×12 hot plates
1 set
INCLUDES: COTTON BELTS(2 strips/set), (Rectifying deviation by electro-motion, double strain device)
1 set
Main drive device(Drive part)
PLC frequency transducer control, big size color touch screen,
1 set
9
PAPER-TRANSPORTING Table
1 set
10-1
Computer controlled thin blade Slitter-Scorer
5 blades, 8 scorers, 10 seconds change menu, Japan Mitsubishi servo control system
1 set
10-2
Paper crusher (including air convey pipe, length: 25m ;paper-air separator)
1 set
11
Computer controlled Helical knife CUT-OFF
Taiwan direct current servo control system
1 set
12-1
Single LAYER LENGTHWAYS CONVEYERS
PLC(Siemens)
1 set
12-2
Hydraulic Stacker
PLC
1 set
13
ELECTRIC CONTROL SYSTEM
1 set
14
Glue Making System
1 set
15
STEAM SYSTEM
1 set
16
AIR SOURCE SYSTEM
1 set
INCLUDES: AIR COMPRESSOR 2 sets
1 set
AIR-STORING TANK
17
Production Speed Huge Display Screen
Numeral Display The production line speed Output
1 set
三. FEATURES:
1-1 YW-1600 NEW TYPE HYDRAULIC MILL ROLL STAND
1、The scroll is clamped, ascended or descended, moved left or right by hydraulic pressure.
2、The clamped scrolls：Φ1500mm 1600mm.
3、ABS Brake with pressure air motion, with DUAL PLATES structure and air exhausted holes, the air
inside can circulated with outside, better heat radiating, decrease the abrasion of brake plate.
4、Two work positions，may clamp two scroll at the same time, may load or unload scroll without
stop the production.
5、Weight of Scroll：3000kg(at one work position)。
6、Each Stand with American style two rails structure, prevent shaking and weight bias in the
course of clamping scroll and conveying: two tracks, two trolleys, one Scroll Direction Changers,
7、Each Stand with a whole set of hydraulic station, oil pipes, cylinders. The hydraulic control valves
is made from TaiWan.
8、Expanding type Finial, put an end to distortion of the core hole of the paper scroll, utilize to save
the scroll paper as soon as possible, and overcome lopsided influence of tension of both non-concentric sides.
9、Not just operating on its locale panel, but receiving the message from the Single facer or the
Double Facer (the Glue machine) to move across to left or right, save the man power and decrease
the waste of paper while running in a high speed.
10、Main electric components are made from TE Company of France.
1-2. Auto Splicer
1、New type, high speed, high efficiency fully automatic.
2、Max. splicing speed : 200m/min.
3、With tension force control system.
4、The range of splicing: Zero-tail( end of original paper, begin of new paper).
5、The width of splicing: 40/50mm.
6、High precision, tensile force wheel is controlled by electron control to obtain stable splicing.
7、The minimum interval time of splicing: 1 minute.
8、Little order form which is 150 m, can be spliced continuously to 120m/min speed.
9、Reliable sawtooth knife, cut the paper once. ( No need to change knife .)
2 .KDWJ-1600 NEW TYPE FAST-CHANGE VACUUM SINLGE FACER
1、Diameter Φ320mm of upper and lower corrugated Roller，made of material 48CrMo alloy steel，
heat treatment with high frequency，precise grinding. Surface rigidity is HRC58-62.
2、High temperature grease for Lubricating.
3、The surface of every guide rollers, pre-heaters, pressing roller is grinded and plated with hard Chrome.
4、The surface of Glue roller is scored 24 fine thread(mesh)/inch，plated with chrome，make glue
feeding well-proportioned.
5、Mechanical gear box is driven by universal joint and is lubricated by oil inside of the close box.
6、Glue feeding device is moved back and down by pneumatic cylinders.
7、The thickness of glue is numeral displayed, adjusted automatically according speed, the thickness
＆#118alue might be set by operator at any time and remembered in the EMS Memory of PLC.
8、The width of feeding glue of the glue trough is adjusted by electro-motion.
9、Flute Type:UV
Flute,H=mm, /300mm
Flute,H=mm. /300mm
10、Pressure of steam: 1.1-1.2Mpa，condensate water is drained by metal flexible tube instead
of siphon pipe, the drainage is more thoroughly.
11、Equipped with environment protected Fan, and Silencer, less noise.
12、With infrared transfer for detecting paper break, protect automatically when paper is broken,
the press roll and the glue trough will be pushed back.
13、The bearings of corrugated rollers, press rollers, are from NSK (Japan).
14、Main electric components are made from TE Company of France.
15、Main Drive is controlled by LG frequency transducer of South Korea, Main Motor is made from
DongYuan Company of TaiWan.
16、The time of fast-changing the corrugated rollers is ~50 minutes.
17、Attached with one set of Fast-change device (2 pieces of platform, 1 set of spare bracket
for the upper and lower Corrugated roller, exclude spare Corrugated rollers.), includes one pair of
spare corrugated rollers.
18、Dimensions: L4500×W2000×H2000mm.
19、Total Weight: 17tons
Main body ~13.5 tons, Corrugated roller platform ~3.5tons,
(includes one set of spare Corrugated rollers)
3、PREHEATER、PRECONDITIONER & DUPLEX PREHEATER(electro-motion)
1、Diameter of barrel for pre-conditioner is 900 mm, pre-heater 1100 mm;
2、The wrap angle on the barrel could be adjusted in the range of 600-2200.
3、Polished barrel, smooth and shining, Polished working face of Guide Roller.
4、New scientific international advanced compression resistance structure, which with bowl-like sides,
higher efficiency of heat energy utilizing, much more safe and good-looking.
5、Steam work pressure : 1.1-1.2 MPa.
6、Condensate water is drained by metal rose instead of siphon pipe,? the drainage is more thoroughly.
4、Single Layer Span Bridge (1 set)
The operator might operate on the Bridge or on the ground.
1、The guiding up device is drived by independent motor,the speed is controlled synchronization
with the speed of single facer by frenquency conversion.
2、Cardboard vacuum suction device.
3、The Cardboard vacuum suction and alignment adjustment, can be controlled at bridge and under
bridge. The vacuum device, adjust the flow flux by frequency transducer of Siemens, equipped
with brake resistance, can stop the production and vacuum very fast, decrease the waste of sudden
break of paper.
4、With a set of fence and three sets of ladders.
5、The pipes and cables are collected in concentrated wire trough.
6、At the bottom of the bridge, equipped with relevant illumination, be convenient to operate.
7、All of the paper rollers are plated with hard chromium.
5、New Type SINGLE DECK GLUE MACHINE With INDEPENENT UNIT DELAMINATING DRIVE (1set)
1、The whole machine is equipped with independent unit delaminating control, while producing
3 ply cardboard, one of the dual decks won’t move, save power and machine abrasion. When the
Double Facer stop, the glue rollers will continue to move to prevent drying. The speed of the glue feeding
roller and the Double Facer is controlled precise numeral synchronization.
2、The surface of the glue roller is scored 24 fine thread/inch，plated with hard chrome，make
glue feeding well-proportioned.
3、The surface of the even roller is grinded, and plated with hard chrome.
4、The surfaces of the other rollers are plated with hard chrome.
5、The clearance of the glue roller and the even roller is adjusted by a bias center device, might
multiple utilize the less diameter glue roller after repairing, to save maintain cost.
6、The glue roller and the even roller are driven by synchronization belts, decrease the pulsatile
influence, to ensure the stability of the glue feeding.
7、The bearings of the glue roller and the even roller are center adjustable, fully ensure the rigidity
and glue thickness even of two sides.
8、The thickness of glue is numeral displayed, adjusted automatically according speed, the thickness
＆#118alue might be set by operator at any time and remembered in the EMS Memory of PLC.
9、Equipped press roller feeding glue type, the clearance between the paper press roller and the
glue roller is adjusted by electro-motion synchronization, decrease the adjustment time greatly
for different ply, different flute height.
10、Glue trough is driven up and down by pneumatic, easy to clean.
11、Glue scrape board is pressed by bracket, the pressure is adjustable from the two sides, to have
the board touch tightly on the surface of the even roller, ensure to feed thinner, more even, less glue.
12、There are two paper guide rollers in a same swing arm, have the angle of glue feeding is comp
aratively constant, decrease the variety of speed and dragging force, have glue feeding more
even and stable.
6、DOUBLE FACER(Heating & Cooling Section)
1、Heating plates: 12plates×600x160 mm and polished work surface.
2、Hydraulic lifting device, realize subsection press according to different ply and speed.
3、The cotton belts are good quality homemade, breathe freely, temperature endurance, aging
resistance, good anti-retractility performance. There are two groups of tensing cotton belts device.
4、Auto-rectifying deviation of cotton belt, after checking there is a deviation appeared, the system
will calculate the suitable time of rectifying deviation and waiting, start the relevant motor to rectify
deviation automatically, decrease effectively the phenomenon of worse agglutinating.
5、Drive wheel is cast by sulfuration rubber, the surface is with V grooves, grind endurable, long natural life.
6、Reasonable collocation of steam pipes, the temperature of heating plates can be group controlled.
7、Reasonable collocate of heat section and cool section, do help to the quality of cardboard,
strengthening, and more stable.
8、There are speed display between single facer and double facer, they can be accelerated or decelerated
synchronization, controlled by manual switch and linkage switch.
9、Control Mill roll stand of outer face paper move to left or right, decrease paper waste.
10、The structure of Germany BHS products are used for make hot plates, steam cycled in the hot
plates, independent of input of the steam and drain of condensate water, the temperature equality
everywhere, decrease distortion, increase quality of worse agglutinating and bubbly phenomenon,
realize good agglutinating in higher speed.
11、The temperature of the whole hot plates group can be displayed at the front, middle and rear,
easy to control the heating temperature efficiently.
12、Equipped automatic clean device
13、6 groups of Press board.
14、Frequency transducer is made of Siemens.
7、New type Computer controlled Slitter-scorer
1、Equipped with blades cooling off device, manual or automatic grinding blades conversion device ;
setting up time to grind blade according to slitting length or period.
2、Overcome cracking and crush phenomenon of cardboard.
3、Slitting precision :±0.5mm
4、Min. distances of Blades : 160mm; min. slitting distance : 75mm.
5、Whole machine is tiny adjusted by electro-motion device: ±70mm.
6、There are 5 Knives, 8 Scorers, the slitting mechanism and the scorer mechanism are controlled
by frequency conversion, automatic follow production line speed.
7、A lot of new type thin round plates are combined into one shaft, used for supporting the cardboard
while slitting, the thin blades won’t be hurt, easy to maintain.
8、Equipped with precision ball bearing thread bar and motor, special alternate current servo-
control, the movement is more smooth, mounting is precise.
9、Without limited to store order forms, change different sizes automatically.
10、The pioneer domestic malfunction diagnosis system, might diagnose and analysis the common
malfunction appeared, and offer relevant settle scheme, there are special malfunction codes based on
practical malfunction circumstance, find the way to solve problem by remote diagnosis.
11、The time of changing order form in 10 seconds automatically.
12、Equipped with computer automatic adjusting and manual adjusting choice.
13、Electric The distance and depth of scorer lines are adjusted synchronized by electro-motion.
14、Slitting blades and scorer wheels are ascended and descended by pneumatic, easy to operate .
8、COMPUTER CONTROLLED CUT-OFF MACHINE(Helical knife,1 set)
1、The computer controlled Helical Knife CUT-OFF MACHINE, is controlled by independent unit system,
the computer system is selected with Direct Current(DC) servo control system, one-thousandth
second as a control unit, can trace with fast speed, with short response time, high precision for cutting,
might overcome the limit of cutting length to speed.
2、The knife shaft is tested and modified by dynamic balance, with windage adjustable bearing,
higher rotation precision, more stable for cutting cardboard.
3、One step of gear drive, higher drive efficiency, faster response, connected with precise gear
expanding bush, drive without clearance, ensure the joggle of the knife edges precisely.
4、The speed of independent Inlet and outlet motors are adjusted by frequency conversion to be
suitable to the speed of cardboard automatically. Synchronization belts drive, high efficiency, less noise.
5、Independent lubrication system, the effect of dispelling heat is perfect, lubricating is more credible.
6、The main base structure touch ground, resist vibration well, covered with shield net, more safe.?
7、Length cutting range: 500-9999 mm.
8、When the speed is steady, the length cutting precision is ±1.0 mm.
9、The precise adjustable non-windage gear will ensure the knife edges to joggle precisely. The surface
of the gear is treated by cementite treatment, the hardness reaches HRC58.
10、Equipped with new type Hackle knives, the cutting edges of cardboard won’t sharp to injure
the hand of workers.
11、The computer will trace the running speed of the paper cardboard automatically, to ensure
synchronization.
12、The electric power is controlled with integration power module instead of controllable silicon
before, decrease malfunction ratio a lot.
13、Power saving device, might deposit the power energy fed back by brake of each cutting, to the
saving power module group of the high voltage capacitance, might save 30%electric power compare
with common system.
9、Hydraulical Stacker
1、The whole machine is controlled with Germany advanced PLC system.
2、The lengthways conveyers are consisted of four sects, the speed of the four conveying belts and
the Double Facer is synchronized precisely. The front two belts are V belts.
3、The structure of cardboard stacking is equipped with hydraulic pressure mechanism for lifting up
and putting down, might be auto control or manual control. Independent hydraulic station and motor
with 11KW.
4、PLC program controls the speeds of the four belts automatically, following the change of the production
line speed, adapt to the production of high speed and high efficiency rhythm. There is special device to
prevent the conveyor belts to run excursion.
5、Equipped with V belts, the space between the V belts can release air, thus, when the cardboards
fall from Cut-off machine, will decrease deviation phenomenon
6、Before near to finish each stacking, the four belts accelerate in the meantime to feed cardboard
quickly. Then, there is a pneumatic baffle device which is designed between the second belt and the
third belt, when it raise, the front two belts will decelerate, and the rear two belts will accelerate
to separate cardboards or change the order form.
7、Designed a conveyer device for feeding empty pallet boards automatically, before lifting up motion
of each stacking, feed empty pallet board automatically into the elevator base, and mounted inside
automatically.? If without empty pallet board, at the bottom of the whole stack, at least 3 to 5 pieces
of paper cardboards will be pressed to crush, distortion to waste.
8、Being equipped with hydraulic pressure lifting up and putting down, might descend tardily,
and keep 30mm fall always between the height of cardboard outlet and stacking. At the end of the
feeding conveyors, there is a set of Sun-wheels press cardboard, to prevent excursion and end part
raise of the paper cardboards, the output of the cardboard is more stable, the stacking effect is
more better.
9、The stacker piles up the cardboard stack to 1500mm high automatically.
10、The distance of baffle is adjusted by electro-motion, the max. length of stack: 3 meter.
11、Equipped with two groups of roll conveyors to convey the stacks out.
12、Controlled Valves are imported for TaiWan.
10、Glue making & Feeding & Recycling System
1、Glue making System contain: carrier can, main body can, storing can, two recycled loop. One
for Single facer, one for Glue machine.
2、Glue Supply: After glue stirring well, a gear pump pumped it to the storing cans of single facer
and Glue machine, utilize the pressure of height, flow to the two glue trough.
11、ELECTRIC SYSTEMS
1、Intact Electric Control System，Electric Control System of each machine is stable and reliable.
2、Electromotion adjustment for the key technical parameters, such as thickness of glue, the position
of the glue separate board, etc. The panels are displayed the speed of the relevant machine,
easy to operate, adjust and monitor. Striking messages remind the variation of the production
speed, operate interface is easy and convenience.
3、Production Speed Display Screen: Speed, Output.
12、Steam system
1、 Condensate water is drained directly by new advanced type stainless trap, fast, without bypass,
easy to maintenance, higher heat efficiency .
2、 Every machine needed steam is designed grouping and temperature control independently，
can realize grouping temperature control. The temperature of Double Facer can be displayed at the
front, middle and rear.
3、 The position of the ductwork system which connected with rotating parts, are used metal
tube to realize gentle connect to protect and last the natural life of the rotating parts.
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