Quick Detail
Place of Origin
HS-CODE
84-
Package & Delivery Lead Time
Detailed Description
With this seven ply line, single wall, double wall and triple wall corrugated board can be produced.
Besides the application scope of single wall and double wall corrugated board, the triple wall product is
mainly used as motorcycle packing material. Flute combinations from A, B, C as well as special
customer-tailored flutes are provided. Steam heating system is introduced. The standard seven ply
line is made up of Single facer (3), mill roll stand (5~7), preheater (6), multiplex preheater (preheating
roll diameter should be φ900mm for speed above 120m/min), conveying bridge (1), triplex glue
machine (1), double facer (1), slitter scorer (1) (thin-blade or flaring slitting tool is optional), cut-off (1),
stacker (1). Speed of 80m/min, 100m/min, 120 m/min, 120m/min or 150 m/min is offered to meet
customer’s requirement.
Ⅰ、MAIN TECHNICAL PARAMETER
1、Model Type：WJ120－2200－3
2、Maximum Mechanical Speed：120 m/min
3、Maximum Sheet Breath：2200 mm
4、Flute Type： F/ F and F．（may select flute A, C, B, D, E alternate ）
Flute Type Character
Flute Type
Flute Height(mm)
quantity/300mm length
Note
A
4．6－4．9
34±2
usually for lining
C
3．6－3．9
38±2
usually for lining
BC
3．2－3．3
44±2
B
2．6－2．9
50±2
usually for Printing
D
2．0－2．2
78±4
E
1．5－1．8
88±2
usually used for color printing,
For the limit of the drive motion, only could decrease to 1．1mm for the Flute Height now．
1．1－1．5
92±2
5、Economical production speed：
90－120 m/min, single wall (3 ply )
80－100m/min, double wall (5 ply )
60－80m/min, three wall (7 ply )
Condition of Checking up and Acceptance (Examining condition)：According to The National Standards of China,
if the production line have been put into 3 ply production 10 minutes, run by 90% of the Maximum
Mechanical speed:108 m/minute here, the production line could be checked up and accepted．
PAPER FOR TEST：
Test for the highest speed of 3 ply：corrugated paper ：113－125 g/m2 outer paper：150－250 g/m2
Common test for 3 ply and 5 ply：corrugating paper：113－125g/m2；Core Paper 125g/m2；Inner paper ：
120－150g/m2； outer paper 120－200g/m2 （Note：The quality of paper is measured up above the standard
of NATIONAL STANDARD B GRADE OF CHINA．
PAPER FOR PRODUCTION：corrugating paper ：105－115g/m2；Core Paper 105－115g/m2；Inner paper ：
110－135g/m2;outer paper 120－150g/m2
6、Steam Consumption：4000 kg/h(7 ply )
Steam Pressure：1．1－1．2 MPa．
7、Power supply about：360 KW (7 ply )，～380V, 50HZ
8、Length of production line about ：100 meters(7 ply )
Height：26．0m(7 ply )
Width：27．5m~9m better．
9、Length of cutting：500 mm －9999 mm,
10、Accuracy of cutting（at stable speed）：±1．0 mm,
11、Manpower：Suggested workers for production：5－8 people / shift
(3 persons for feeding paper scroll and operating two Single Facer and bridge, 1 person for Glue machine,
1 person for Glue making system, 1 person for Slitter scorer and Cut－off machine。2 persons for mechanical
conveyer Stacker, 1 person for operating Boiler, 1 person drive the forklift, 1 monitor．)
12、The main paint colors of the surface of the equipment can be selected by Clients．Color．
7 PLY CORRUGATED CARTON PRODUCTION LINE EQUIPMENT LIST(WJ120－2200－3)
No
Unit
Specification
Quantity
TYPE
1
Hydraulic MILL ROLL STAND
（1）TRACKS/TROLLEY
(2)PAPER ROLL CHANGER
1500*(1200－2200) mm
7sets
14strips
7 pieces
YW－2200
2
SINGLE FACER (outer vacuum)
INCLUDES： FAN AND SILIENCER
Corrugated Rollers：?360 mm。A, C,B flute each
3 sets
ND－2200
3
OVERHEAD CONVEYOR BRIDGE
1 unit
FD－2200
4
Face paper Pre－heater
Φ900mm
3 sets
RJ－2200
5
Corrugated paper pre－heater
Φ600mm
3 sets
RJ－2200
6
Triplex－pre－heater
Φ900mm
1 set
RJ－2200
7
Triplex GLUE MACHINE
1 unit
NG－2200
8
DOUBLE FACER
600mm×12 pieces
1set
RJC－2200
INCLUDES：COTTON BELTS
1set
9
PAPER－TRANSPORTING BRACKET
1 set
D－2200
10
Computer controlled Thin Blade SLITTER SCORER
1 set
PB－2200
11
Computer controlled CUT－OFF
1 set
LHQ－2200
12
Single LAYER LENGTHWAYS CONVEYER
1 set
SJ－2200
13
Mechanical conveyer Stacker, Transverse CONVEYER
1 set
SJ－2200A
14
GLUE－MAKING & CYCLE SYSTEM
1 set
GL－2200
15
STEAM SYSTEM
1 set
ST－2200
16
Electric system
1 set
EL－2200
17
AIR SOURCE SYSTEM
1 set
AL－2200
Ⅱ、ILLUSTRATION FOR MACHINE UNIT：
1、YW－2200 NEW TYPE HYDRAULIC MILL ROLL STAND
1、The scroll is clamped, ascended or descended, moved left or right by hydraulic pressure． 2、The clamped scrolls：Φ1500mm ×2200mm。
3、ABS Brake with pressure air motion, with DUAL PLATES structure and air exhausted holes, the air
inside can circulated with outside, better heat radiating, decrease the abrasion of brake plate。
4、Two work positions，may clamp two scroll at the same time, may load or unload scroll without stop the production．
5、Weight of Scroll：3000kg(at one work position)。
6、Each Stand with American style two rails structure, prevent shaking and weight bias in the course of clamping
scroll and conveying：two tracks, two trolleys, one Scroll Direction Changers,
7、Each Stand with a whole set of hydraulic station, oil pipes, cylinders。The hydraulic control
valves is made from TaiWan．
8、Expanding type Finial, put an end to distortion of the core hole of the paper scroll, utilize to save
the scroll paper as soon as possible, and overcome lopsided influence of tension of both non－concentric sides．
9、Not just operating on its locale panel, but receiving the message from the Single facer or the Double
Facer (the Glue machine) to move across to left or right, save the man power and decrease the waste
of paper while running in a high speed．
2、ND－2200 INNER VACUUM FINGERLESS SINGLE FACER (2 sets)
Flute Type：UV(a little lean to V, to save paper and glue )
C Flute H= mm;
A Flute H= mm;
B Flute H= mm．
（may select flute A、B、C、alternate ）
1、Diameter Φ360mm of corrugating Roller，made of material 48CrMo alloy metal，heat treatment
with high frequency，precise grinding。Surface rigidity is HRC55－60．
2、Glue trough is moved back and down by cylinder (electro－motion).
3、High temperature grease for Lubricating．
4、The surface of every guide rolls, pre－heaters, press rollers is plated with hard Chrome．
5、The surface of Glue roller is scored 24 fine thread(mesh)/inch，plated with chrome，make glue
feeding well－proportioned．
6、Mechanical gear box is driven by universal joint and is oiled in close room ．
7、Pressure of steam：1．1－1．2Mpa，condensate water is drained by metal rose instead of siphon
pipe,the drainage is more thoroughly．
8、With environment protected Fan, and Silencer, less noise．
9、With infrared transfer for detecting paper break, protect automatically when paper is broken, the press roll
and the glue trough will be pushed back．
10、Condensate water is drained directly by new type stainless trap, without bypass, easy to maintenance.
11、From the panel of the Single facer, might the two mill roll stands in the rear and front to move across to
left or right, save the man power and decrease the waste of paper while running in a high speed．
３、RJ－2200Pre－heater, Triplex Pre－conditioner
1、Diameter of the heating barrels are 600 900mm;
2、There are two guide rollers over the top of the pre－heater
big barrel(with polishing surface), one is fastness, another
rotate around the big barrel by electro－motion adjustment．
3、The surface of the guide roller is grinded, then plated
with hard chrome．
4、The big heating barrel is more safe to endure pressure and higher heat efficiency。The big heating
barrel is fixed while working．
5、The pressure of steam is 1．1－1．2MPa．
4、FD－2200OVERHEAD CONVEYOR BRIDGE：
OVERHEAD CONVEYOR BRIDGE，convey the corrugated single face cardboard by Guide device,
conveying device, vacuum suction device
1、The single face cardboard is driven the Guide device with independent motor．
2、The vacuum suction device can be operated by worker the on the bridge and under the bridge。The
air flow flux of the vacuum（fan）, can be adjusted by frequency transducer, to realize tension adjustment of the cardboard．
3、The cardboard alignment can be realized by (motor) electro－motion adjustment．
4、With fences and ladders．
5、At the bottom of the bridge, equipped with relevant illumination, be convenient to operate．
6、The surface of all paper guide rollers are plated with hard chromium．
5、NG－2200TRIPLEX GLUE MACHINE：
1、The surface of Glue roller is scored 24 fine thread/inch，plated with hard chrome，make glue feeding well－proportioned．
2、The surface of even roller is grinded, and plated with hard chrome．
3、The other guide rollers are polished．
4、Gluing with press roller, lift up and down by pneumatic cylinder．
5、The thickness of glue is adjusted by electro－motion, can be displayed at the panel．
6、RJC－2200DOUBLE FACER (Heating Section & Cool Section)
1、Heating plates：18plates×600 mm and polished work surface．
2、Hydraulic lift (Press rollers) device(more stable than pneumatic lift), realize subsection press according to
different ply (thickness) and speed of the cardboard。All of the Press rollers are polished．
3、The cotton belts are good quality, breathe freely, temperature endurance。There is cotton belt tensing device。
4、Rectifying deviation of cotton belt by electro－motion．
5、Drive wheel is cast by sulfuration rubber, the surface is with V grooves, abrasion endurable, long natural life．
6、 Reasonable collocation of steam pipes, the temperature of heating plates can be group controlled．
7、Reasonable collocate of heat section and cool section, do help to the quality of cardboard, strengthening, and more stable．
8、There are speed display between single facer and double facer, they can be accelerated or decelerated synchronization,
controlled by manual switch and linkage switch．
7、New type Computer controlled Slitter－scorer:
1、Equipped with blades cooling off device, manual or automatic grinding blades conversion device ;
setting up time to grind blade according to slitting length or period．
2、Overcome cracking and crush phenomenon of cardboard．
3、Slitting precision :±0．5mm
4、Min。distances of Blades ：150mm; min。slitting distance ：75mm．
5、Whole machine is tiny adjusted by electro－motion device：±70mm．
6、There are? 6 Knives, 10 Scorers, the slitting mechanism and the scorer mechanism are controlled
by frequency conversion, automatic follow production line speed．
7、A lot of new type thin round plates are combined into one shaft, used for supporting the cardboard
while slitting, the thin blades won’t be hurt, easy to maintain．
8、Equipped with precision ball bearing thread bar and motor, special alternate current servo－control,
the movement is more smooth, mounting is precise．
9、Without limited to store order forms, change different sizes automatically．
10、The pioneer domestic malfunction diagnosis system, might diagnose and analysis the common
malfunction appeared, and offer relevant settle scheme, there are special malfunction codes based on
practical malfunction circumstance, find the way to solve problem by remote diagnosis．
11、The time of changing order form in 15 seconds automatically．
12、Equipped with computer automatic adjusting and manual adjusting choice．
13、Electric The distance and depth of scorer lines are adjusted synchronized by electro－motion．
14、Slitting blades and scorer wheels are ascended and descended by pneumatic, easy to operate ．
8、COMPUTER CONTROLLED CUT－OFF MACHINE(Helical knife,1 set)
1、The COMPUTER CONTROLLED Helical Knife CUT－OFF MACHINE, is controlled by independent
unit system, the computer system is selected with Direct Current(DC) servo control system, one－
thousandth second as a control unit, can trace with fast speed, with short response time, high precision
for cutting, might overcome the limit of cutting length to speed．
2、The knife shaft is tested and modified by dynamic balance, with windage adjustable bearing,
higher rotation precision, more stable for cutting cardboard．
3、One step of gear drive, higher drive efficiency, faster response, connected with precise gear expanding
bush, drive without clearance, ensure the joggle of the knife edges precisely．
4、The speed of independent Inlet and outlet motors are adjusted by frequency conversion to be
suitable to the speed of cardboard automatically。Synchronization belts drive, high efficiency, less noise．
5、Independent lubrication system, the effect of dispelling heat is perfect, lubricating is more credible．
6、The main base structure touch ground, resist vibration well, covered with shield net, more safe．
7、Length cutting range：500－9999 mm．
8、When the speed is steady, the length cutting precision is ±1．0 mm．
9、The precise adjustable non－windage gear will ensure the knife edges to joggle precisely。
The surface of the gear is treated by cementite treatment, the hardness reaches HRC58．
10、Equipped with new type Hackle knives, the cutting edges of cardboard won’t sharp to injure the
hand of workers。
11、The computer will trace the running speed of the paper cardboard automatically, to ensure synchronization．
12、The electric power is controlled with integration power module instead of controllable silicon
before, decrease malfunction ratio a lot．
13、 Power saving device, might deposit the power energy fed back by brake of each cutting,
to the saving power module group of the high voltage capacitance, might save 30%electric power
compare with common system．
9、SJ－2200Mechanical Converor Stacker
1、Main function：convey paper cardboard lengthways, simple stacking, then convey out transversely．
2、Driven by electro－magnetic speed adjustment motor, the speed of conveying belt can follow
the speed of production line．
3、Max。length of paperboard：2500mm．
4、After each stacking about 200mm height, output by hand (manual)．
10.GL－2200Glue making and cycle system
1、Glue making System includes：Carrier Can, Main Body Can, storing Can, two cycled loops。
One for two Single facer, one for Glue machine．
2、Glue Supply：After glue stirring well, gear pump feed it to the storing cans of single facer and Glue
machine, utilize the pressure of nature height, flow to the glue troughs．
11、EL－2200Electric system
1、Intact, stable and reliable Electric Control System．
2、The key technical parameters are adjusted by electro－motion and are displayed, such as speed of
the machine, thickness of glue, electrical current, etc．
3、The operate interface is easy and convenience．
12、ST－2200Steam Heating System
（Customer is in charged to install the main steam supply pipes stretch to the appointed position
of the machines ．）
(1)Every machine which needs steam is designed group temperature control independently.
(2)The positions of the pipe system which are connected with rotating parts, are used metal flexible
tube to realize gentle connecting to protect and last the natural life of the rotating parts．
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