Professional in Automobile Lamp Plastic Injection Mould

Product Introduction

Automobile Lamp Mould for car interior parts injection molding solution with texture and cloth overmolding solution.

Product Parameter (Specification)

Product Feature And Application

We will hold a technical meeting on automobile mould design.

All relevant personnel will participate in the new mold design technical meeting. At the meeting, we will put forward all the technical points, such as: the use of die steel parts, the basic structure of the mold, plastic materials and its melt index, customer's special requirements, injection molding machine parameters and parts processing steps, etc.

After the automobile mold design is finished, the mold design audit department will audit the design. These audits include: * mold structure inspection * mold movement and guidance system inspection * mold injection system inspection * mold cooling system inspection * mold ejection system inspection  mold vulnerable parts detection.

After the design of automobile die was confirmed by customers, we began to use high-quality testing instruments to sample and test the steel to ensure that there are no cracks or impurities. And the steel hardness tester can detect whether the hardness of steel is qualified or consistent.

Processing

In the mold processing process, we will also carry out the basic quality control of steel. The machining is divided into three steps: the first step is rough machining; the second step is semi finishing some precision molds; the third step is high-speed milling finishing. We always pay attention to the deformation control of steel in the process of processing.

Machining CMM & after other dimension control

After the mold is processed, we will use the coordinate measuring instrument and projection measuring instrument to measure the dimensions of the cavity, core and other parts of the mold. Qualified will be sent to the assembly workshop, otherwise the mold will be reprocessed.

Our quality control personnel and project manager will control the quality of die assembly.

And before the first mold test, the mold will be disassembled for the quality inspection department to inspect according to the mold test standard. If the mold does not meet the standard, we can not do any mold test.

Hongmei mould design--- China Excellent mould supplier

The core of mold life! Good mold structure design is the premise of a qualified mold manufacturing. Our mold designers and stylists have more than 10 years of professional mold design and manufacturing experience, and can analyze the mold structure and product structure in all aspects (including: mold flow analysis, mold demoulding slope, product surface miniature, gating system design, exhaust system design, cooling system design) The most important and easy problems of these molds will be repeatedly tested during mold structure design.

customized fine mold structure for customers to meet the module requirements of customers.

Mould provides knowledge and experience to share and discuss with customers, puts forward technology forward ideas, participates in customer product design, we will timely pass on product structure design, product mold manufacturability, mold drawings and 3D to customers, give customers a direct view, inform customers about product design opinions, mold manufacturing ideas, and shoulder to shoulder with customers to avoid development risks.

Hongmei mould flow analysis--- China Excellent mould supplier

Hong Mei Mould Plastic will provide customer flow analysis, and use simulation software to verify the basic details of filling process, dissolution wiring, deformation and other die design. These characteristics will define the high quality of the die to ensure the accuracy of the initial stage of the project, so as to ensure the success at T1.

Mould Design Center-Project Management--- China Excellent mould supplier

In many stages of project development, project personnel and technical designers discuss design, development and manufacturing in strict accordance with project management methods, in order to provide customers with the most perfect solutions and ensure that the quality of project development exceeds customer requirements.

HongmeiMold maintenance--- China Excellent mould supplier

Mold maintenance is more important than mold maintenance, the more times mold repair, the shorter its life; and the better mold maintenance, the longer its service life. Mold maintenance is mainly divided into three points:

1. Daily maintenance: all kinds of moving parts such as thimble, row position, guide pillar, guide sleeve oil, mold surface cleaning, water drainage, this is the mold production daily maintenance. 

2. Regular maintenance: regular maintenance includes cleaning the exhaust groove, adding exhaust gas to the burning black position, and correcting the damaged and worn parts. 

3. Appearance maintenance: paint the outside of the die to avoid rusting. When lowering the mold, the fixed and moving mold should be coated with antirust oil. The mold should be closed tightly to prevent dust from entering the cavity.

Hongmei Mold steel--- China Excellent mould supplier

Our service:

1: Prompt response (respond within 1~10 hours);

2: Complete quality control system for every stage of production;

3: Competitive price with good quality;

4: Advanced project tracking system, delivery on time(4~7 weeks);

5: Rich Experiences in exporting molds to overseas markets;

Choose mould steel directly determine the length of mold life! According to the module requirements of the products, we select cost-effective mold materials for each customer. On the premise of meeting the product requirements, we can also reduce unnecessary cost waste for customers.

Mold desgin show

what information shall you tell us?

If you have new products need to be designed, kindly tell us your idea:

-what is the product

-the function of the product

-the annually quantity

-any requirement for the product

-send your CAD file (if have) 

Mold process mould show

Mould Design Center-Project Management

In many stages of project development, project personnel and technical designers strictly follow the project management method to discuss design, development and manufacturing in order to provide customers with the most perfect scheme and ensure that the quality of project development exceeds customer requirements.

Quality inspection is carried out by quality personnel after parts purchasing, processing and die testing to ensure quality.

The main inspection methods are incoming inspection, on-line inspection, off-line inspection, assembly inspection and T1 inspection.

Mold Test

Product Details

Automobile control panel mold is suitable for international automobile brands, such as Honda, Peugeot, Suzuki... Moldtech texture and DME standard are adopted for control panel mold.

Automobile control panel mold

Mold Name: automobile control panel mold

Product size: 1480x500x600mm

Product Description: car control panel

Cavity: 1 cavity

Mold size: 1950 x 1200 x 1100mm

Applicable machine: 1650T

Main material of mould: 718H

Mold injection system: YUDO hot runner

Mold ejection system: thimble

Mold cycle time: 110 s

Die life: 1m

Delivery time: 80 working days

Mold features: moldtech texture and DME standard are adopted for control panel mold.

Hongmei auto mould is committed to becoming the best auto mould supplier in the world. If you need to know more, you are welcome and we will serve you wholeheartedly.

Thank you and send our best regards!

Requirements.

The quotation will be offered based on the samples,or part drawing,or the sample photos.

Hongmei Mould Plastic co.,ltd will satisfies you both in mould quality and mould price.

We are looking forward to a solid cooperation with you.

Deliver,Shipping And Serving

We usually delivery the moulds and machinery parts by sea/DHL/FedEx/TNT, according to the customers. 

More mold knowledge please consult Ms. Libby ye: 15867668057. Looking forward to your inquiry, we will wholeheartedly provide you with high-quality service, many years of mold development experience, can be customized according to the requirements, focus on mold processing customization, our company will provide a set of detailed mold maintenance and repair reference materials, customers can maintain the mold according to the information. If there are technical problems, please contact us!

Step

1.R&D：We support customer R&D. Make the files or improve the design if you needed

2.Negotiation：Material, Quality, Price, Payment terms, Delivery time etc.

3.Place an order：According to your own design or you chooses our design.

4. Mould：According to clients request to build the mould. Before make the mould, we send mould design to customer for approval, before delivery we send samples& test video to clients for confirm.

5. Sample shoot：If the first sample come out is not satisfied customer, we modify the mould and until meet customers satisfactory.

6.Products in store：If your quantity is beyond our storage, we will provide lead time to you.

7. Delivery time：Delivery by sea or air which according to client’s requirement.

Mould Manufacturing Culture and service

HongMei Mould’s mold manufacturing culture is particular. We believes that if we do everything based on RESPONSIBILITY, all thing are well done. Thus, our Mold Manufacturing core culture is responsibility.

HongMei Mould has so many important points and all of them must be well done during the mold manufacturing. The action included:

-Inquiry from customer before mold manufacturing.

During this processing, the communicators of both sides should offer the correct information or specification to be sure that the pricing and technical points are meeting buyer's requirements.

-During the Manufacturing, the designer needs to be responsible to make the mold design. This responsibility is to customer and to company too, he has to consider how the customer use this mold, how to design the mold into long life tool, how to design the related components to make it easier tooling during the Mold Manufacturing and higher precision. These considerations only can be done by the responsible person, though HongMei Mould has the rigorous QC for the mold design.

-Mold components machining during the Mold Manufacturing.

The machine operators with strong responsibilities, then the mold components can be precise enough to meet the drawings tolerance requirements. Here the responsibilities are indicated by careful steel installation, rigorous machining process following and rigorous dimension controlling during and after the machining. Otherwise, the errors will extend to the next processing. This will cause the terrible delaying on the mold shipment.

-Mold components dimension controlling after the machining. During the Manufacturing, the cavities, cores and other mold components, after the machining, they need serious dimension controlling. CAM team is responsible to be sure that all the dimensions are according with the drawings.

And Mold assembling workshop, mold mass production simulation workshop, all of them they need to be responsible to be sure that the Mold Manufacturing is successful and the delivered mold is top quality according with HongMei Mould standard.

HongMei Mould is a responsible mold manufacturer, this kept Hongmei Mould continues developing, and HongMei teams are keeping the biggest responsibilities to customer, considering the customer's willing, doing what customer needs. We responsible for himself, for their family, for their organization and for their community.

Three-coordinate Detection: The product is manufactured, and three-coordinate inspection is adopted to ensure product quality.

FAQ

A:Which kind information need for quotation in HONGMEI PLASTIC MOULD?

1,Sample photo with size or 2D/3D design

2, Cavity quantity

3, Runner type, cold or hot

4,Mould steel type,

P20, 718, 2344,H13,S136,2316,and so on.

5,Injection machine parameter or plate size(tie rod distance)

6：3~15 days for product mould design, 15~60days for mould production after deposit payment and mould design confirmed

7：: Shipping Type in HONGMEI MOULD

y Air Or By Sea

8:Guarantee in HONGMEI MOULD

One year guarantee

9:Plastic mold base system:

Our company's mold base standard: LKM, DME, HASCO

We can receive the file format: 2D: DWG /. DXF /. PDF

3D: .igs / .step / .x_ t / .prt /.sldprt./.eprt./easm

Plastic mold base: DME, hasoco, Futaba, LKM

Hot runner: mould master, master tip, husky, HASCO, DME, YUDO, INCOE, thermoplay

Hydraulic cylinder: Parker, Taiyo, Staubli, Jufan

Standard parts: DME, HASCO, Misumi, progressive, Staubli, Daido, LKM

Dermatoglyphics: Mold-Tech, ys, Nihon