PCD Cutting Tool Blanks industrial diamonds manufacturers polycrystalline diamond compact cutters
PRODUCT DESCRIPTION
Introduction
Polycrystalline diamond. The company’s polycrystalline diamond compact (PCD) consists of a polycrystalline diamond layer and a carbide substrate, which are sintered with different particle size of high purity diamond powder and cemented carbide substrate at a high temperature and high pressure.
Features
With the hardness and wear resistance of natural diamonds;
Low friction coefficient and toughness of cemented carbide;
Excellent thermal conductivity, etc.;
Sharp cutting.
The surface of the machined workpiece has a high surface finish.
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Advantages
PCD not only has the hardness and wear resistance of natural diamond, but also has the toughness of hard alloy. Its hardness can reach 8000HV, the thermal conductivity is 700W/mk, 1.5-9 times that of cemented carbide, and the coefficient of friction and thermal expansion coefficient are small, and the affinity with non-ferrous and non-metallic materials is very small.
Application
Therefore, PCD cutting tool blanks are widely used for high-speed and high-efficiency machining of non-ferrous metals and non-ferrous metal alloy materials. The surface finish of workpieces processed by PCD is high, which can realize grinding by vehicles, greatly improve work efficiency, and effectively reduce production costs. It is an ideal new cutting tool processing material.
Parameter
Model specification | Granularity (UM) | Property | Field of application |
ZYD302 | 30 | ZYD302 combines high wear resistance and high toughness. It adopts a combination of particle size and unique high-temperature and high-pressure synthetic process, so that the product have extremely high wear resistance and excellent heat resistance. | Woodworking industry, processing high wear-resistant parts, such as: metal matrix composites, high silicon aluminum alloy, high strength carbon fiber composite materials, graphite and other high-speed and high-efficiency processing. |
ZYD025 | 25 | ZYD025 is a coarse-grained PCD with the best wear resistance, especially suitable for high wear-resistant materials processing. | Suitable for high-silicon aluminum alloys, high-speed, high-efficiency machining of metal matrix composites, hard alloys, and ceramic materials |
ZYD010 | 10 | YD010 is an adaptable medium-size and high-quality PCD product. It is the first choice for most PCD products that require both toughness and wear resistance. It has good EDM and good toughness and high abrasion resistance, ideal for roughing and finishing tool materials, and as the preferred cutting tool material for new or unknown machining applications. | Applicable to the processing of silicon aluminum alloy (Si content <13%) and other non-ferrous metal materials. Recommended for aluminum alloys, non-ferrous metals, wood (solid wood, multilayer boards, MDF, etc.), electronic materials, carbon fiber composite materials, and other composite materials. |
ZYD005 | 5 | ZYD005 fine-grained PCD diamond composite sheet has excellent toughness and wear resistance, has a strong edge sharpness and durability, and is suitable for high-finish surface finishing and finishing. | It is recommended for the preparation of complex tools. It is mainly applied to the finishing of aluminum alloys with low silicon content, high-speed processing of materials such as electronic circuit boards. |
ZYD002 | 2 | ZYD002 ultra fine-grained PCD diamond composite sheet combines high toughness and high wear resistance and is suitable for mirror processing. It has excellent spark and machining performance. | Suitable for boring and thread cutting tools, but also for wear parts. Recommended for complex tool processing, mainly used for mirror finish and finish machining of aluminum alloys with low silicon content. |
If you want to buy metal polishing pads, please contact us. We also produce micron diamond, marble diamond polishing pads and so on.
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