Dual Lane SMT Reflow Oven
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China [CN] 10 Zones Dual Lane Nitrogen SMT Reflow Oven KTR-1000D-N
Specifications:
Features:
1. Reinforced main hanging bracket to guarantee there is no deforming and board jamming occurred.
2. The dual-rails conveyor is able to improve the production efficiency as well as power & cost.
3. 15% heat transferring efficiency was improved to deal with the lead free process with more complicated and larger products.
4. New cooling configuration to make the filtered or reclaimed air back to oven chamber, it reduced the thermal loss as well as get better flux reclamation.
5. User the full protection of the sealed oven design to prevent N2 and O2 from losing effectively. So the lowest concentration of N2 and O2 can be reached to 150 PPM.
6. When Concentration of oxygen is 300-800 PPM, consumption is only 20-22M3/H.
7. Double-track dual-speed, single machine cost, double production capacity, energy saving up to 65%.
8. Nitrogen quantification is controllable throughout the process, and each temperature zone is independently closed-loop controlled, which can make the nitrogen concentration range from 5-200ppm.
9. The new two-stage flux recovery system, multi-point collection, fully improves recovery efficiency and reduces maintenance time and frequency for customers.
Model | KTR-1000D | Control | Industrial computer |
Heating zones quan. | Top 10, bottom 10 | Cooling zones quan. | Top 3, bottom 3 |
Heating zone length | 3892mm | Current plate | Thick copper plate |
Weight | Appx.:3060Kg | Dimension | 6300*1680*1530mm |
Exhaust capacity | 10㎡/min×2 | Color | Grey |
Nitrogen system | |||
With "-N" standard configuration including nitrogen sealed structure and pipeline, nitrogen flow meter, water chiller cooling system | |||
Full Nitrogen system: Oxygen analyzer added on the N Standard | |||
Nitrogen consumption Standard width machine (400mm Width): 300-1000ppmO2ppm, 10-20m3/ hr | |||
N2 Consumption: Widening machine (610mm Width): 500-1000ppm at 25-30m3 / hr | |||
Control system | |||
Electricity supply | 3P 380V/220V 50/60HZ | Temp. control range | Room temp.～300℃ |
Total power | 83KW | Temp. control accuracy | ±1℃（static state） |
Start power | 38KW | Temp. control method | PID +SSR drive |
Consumption power | 11KW | PCB temperature deviation | ±1.5℃ |
Speed control | 3 sections with 3 inverters | Data save | All profiles can be saved |
Warm up time | Apprx.30minute | Abnormal alarm | High, low temp. alarm |
Conveying system | |||
Rail structure | 2 Sectional structure | Rail fixed method | Front fix |
Chain | Stuck-free type | Conveying height | 900±20mm |
PCB Max. width | 50-400mm | Conveying method | Chain+ belt mesh |
Component height | Top/bottom 30mm | Conveying speed | 300-2000mm |
Conveying direction | Left to right | Lubrication | Automatic |
Cooling system | |||
Cooling method | Water Chiller | ||
Heating features | |||
Heating zones | Top 10,bottom 10（3892mm）can meet the need of the peak lead-free technique. | ||
Cooling zones | After cool down by air, PCB temp. is ≤45℃ at the exit. | ||
Warm up time | From the normal temp. to set temp, approximate 30 minutes. | ||
Warm up sequence | Warm up from two side, save the power and time | ||
Profile transfer time | ＜15min | ||
Heating zone temp. control accuracy | ±1℃ | ||
PCB temp. deviation | ±1.5℃ | ||
Empty→ full load heat balance respond time | ≤20 s | ||
Keywords:
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Flason Electronic Co.,ltd provide a full SMT assembly line solutions, including SMT Reflow Oven, Wave Soldering Machine, Pick and Place Machine, SMT Stencil Printer, SMT AOI SPI Machine, SMT Reflow Oven, SMT Peripheral Equipment, SMT Assembly line, SMT Spare Parts etc any kind SMT machines you may need, please contact us for more information: wechat whatsapp:+8613691605420, Skype: flasonsmt, Email: sales@flason-smt.com
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