The Sandwich Panel Production Line is composed of four (4) main sections, such as, UNCOILER MACHINE, ROLL FORMING MACHINE, LAMINATING MACHINE & CUTTING MACHINE . The production line is 27000mm x 2800mm x 2350mm. The overall weight is approximately 26 metric tons.
THE MAIN PARTS OF THE PRODUCTION LINE:
UNCOILER MACHINE:
- Type of Uncoiler: Manual
- Material of coil: galvanized pre-painted steel coil
- Thickness of sheet: 0.3mm-0.6mm
- Width of coil: 1200mm
- Weight of coil: ≤ 5 mt
ROLL FORMING MACHINE:
- Type of Forming: Single layer forming
- Stands of Forming: 14 stands
- Roller Diameter: 72mm – 80mm
- Material of Roller:
- Thickness of Chromic plating of roller surface: 0.05mm – 0.06mm
- Speed of Forming: 0 – 6.0m/minute, synchronies with
panel machine
- Thickness of coil: 0.3mm – 0.8mm
- Type of synchronies: Electrical synchronies
- Required Power: 2.7kw(Siemens motor)
- Installation Instruction: Two (2) parts
- Size of Forming Machine: 7000mm x 1200mm x 1200mm
- Weight of Forming Machine: ± 8metric tons
TYPE APPLY GUARD FILM: Automatic
TYPE OF INTO SHEARING: Electrical @ 0.75 kw
TYPE OF GROOVING: According to designed requirement.
Grooving depth: 0.5mm – 1.0mm
TYPE OF SHEARING: Electrical. With 2 shear & 0.75 kw
required power.
GLUE PUMP:
- Number of pump: 4 sets (top & bottom 2 each)
- Required Power: 0.37 Kw
- Flow volume of glue: 0 – 0.4 kg per pump
- Type of flow volume control: Change frequency
- Scale of glue: (white) 1: (black) 1
SPREAD UNIFORMITY DEVICE: Speed of spreading: 80 times/min.
Required Power: 0.5Kw x 3
COMPOSITE RUBBER ROLLER PART:
- Roller Diameter: 150mm
- Thickness of composite rubber layer: 10mm
- Hardness of composite rubber layer: 60
- Number of rollers: 26
- Power: 2.7kw(Siemens motor)
AUTOMATIC PANEL CUTTER:
- EPS: Type of Cutting Shearing cutter
Required Power 1.5 Kw x 2(Siemens motor)
Thickness of Panel 40mm – 300mm
Length of Panel 1200mm – 30000mm
- Movement of Cutter: 1800mm (cylinder distance)
- Type of operating: Touch screen
- Overall weight of cutter ± 1.5 mt
TYPE EPS WASTE COLLECTION DEVICE: Vacuum. Required Power 2.2Kw
ELECTRICAL CONTROL SYSTEM:
- Electrical Voltage: 380 V
- Type of Control: PLC (Delta Taiwan)
- Touch screen: 6Inch(Hitachi Japan)
- Speed measuring device: Omron (Japan)
- Parts of electrical control system: China
- Transducer: 0.4 Kw (China)
EPS GROOVING MACHINE:
- Required Power: 1.1 Kw x 2
- Speed of Grooving: 0 – 400mm