Vitrified diamond wheels are used for rough and precision grinding the Cylinder of Polycrystalline Diamond Compacts (PDC cutter)
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China [CN] Vitrified products have the features of sharp cutting, high efficiency, long life ,easy dressing. Vitrified diamond wheels are used for rough and precision grinding the Cylinder of Polycrystalline Diamond Compacts (PDC cutter).
Application Of Vitrified Diamond Grinding Wheels For PDC
Grinding PCD, PCBN,tungsten carbide, ceramic, cermet, etc.
Advantages Of Vitrified Diamond Grinding Wheels For PDC
* Compared with resin diamond grinding wheel, vitrified bond wheels lead to 35% grinding cost reduced, 40% grinding time of each PDC saved, and the size precision of PDC improved (from ±0.03mm to ±0.01mm)
* Good surface finish after grinding and high efficiency
* Less dressing time, long service life and stable quality
Specifications Of vitrified diamond wheels For Rough And Precision Grinding PDC
rough grinding PDC cutter
|
Model |
D (mm) |
T (mm) |
H (mm) |
X (mm) |
|
1A1 |
200 |
50 |
75 |
10 |
|
250 |
50 |
75 |
10 |
|
|
300 |
50 |
127 |
10 |
|
|
350 |
50 |
127 |
10 |
|
|
400 |
50 |
203 |
10 |
|
|
450 |
50 |
228.6 |
10 |
|
|
500 |
50 |
305 |
10 |
|
|
Others Size Can Be Made According To Customer’s Requirements. |
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Precision grinding PDC cutter
|
Model |
D (mm) |
T (mm) |
H (mm) |
X (mm) |
|
1A1, 6A1, 9A1 |
200 |
50 |
75 |
10 |
|
250 |
100 |
75 |
10 |
|
|
300 |
100,150 |
127 |
10 |
|
|
350 |
125, 150 |
127 |
10 |
|
|
400 |
150,300 |
203 |
10 |
|
|
450 |
150,200,300 |
228.6 |
10 |
|
|
500 |
150,200 |
305 |
10 |
|
|
Others Size Can Be Made According To Customer’s Requirements. |
||||
Product description of vitrified bond diamond grinding wheels
1.Vitrified bond diamond grinding wheel possess pretty high abrasive resistance, especially in polishing hard and brittle workpiece.
2.Vitrified bond diamond grinding wheel has many advantages like small grinding force, low operating temperature, high grinding precision, excellent workpiece's surface grinding, etc.
3. Vitrified bond diamond grinding wheel recognized as a high performance grinding wheel with the higher speed, higher efficiency, higher precision, lower abrading cost and lower pollution.
4.Vitrified bond diamond grinding wheel is widely used in wafer, PDC, PDC, diamond cutter, CBN, cemented carbide, new engineering structural ceramic, diamond, jewel, crystal, rare earth materials and another hard-brittle materials' machining operation.
Production process of ceramic diamond grinding wheel:
1. Mix: the binders and diamond powder are fully stirred and fused in a certain proportion
2. Weighing: weighing according to the volume, ring width and density of the grinding wheel required by the customer
3. Feeding: put mixed diamond powder and binding agent into the grinding tool
4: compression ring (let stand for a period of time to wait for molding)
5: back mould
6: the abrasive layer is air-dried
Cook for 10 hours at 7:670 degrees
8: cooling (prepare the matrix at the same time)
9. Fixed decoration of the whole
10: measure stationarity
Why choose our product
More SuperHard Products Co., Ltd is dedicated to finding solutions that help our clients in all markets succeed. More SuperHard has been manufacturing high-quality, competitively priced superabrasive diamond and cbn tools that are designed to perform in a wide range of industrial ,such as pcd tools grinding, natural diamond polishing, auto parts processing , thermal spray coated industry, optical glass, semicon and led industry, woodworking tool , cnc tool grinding and roll machining ,others ultral precision industry.
The company production and sales of products covered vitrified bond tools, resin bond tools, metal bond tools, electroplated diamond/cbn tools, vaccum brazed products, cvd diamond tools, polycrystalline diamond (pcd) tools, cubic boron nitride (cbn) tools.our objective is to meet all the customers’ needs and help every customer achieve maximum benefits. more brings in revenue for you, you win, we win!
More SuperHard supplies the wheels for several application mainly:
1.Carbide round tools on cnc machines : flute grinding, gash grinding, end facing, clearance angle and cylindrical grinding .
2. Insert grinding for machines such as: agathon, wendt, haas, waida and ewag.
3.Woodworking saw blade and tools .
4.Hss tools
5.Cutting wheels
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Our product’s advantages: 1.High grinding efficiency |
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2.Wonderful edge quality |
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3.Long service life |
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4.High polishing efficiency |
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5.Large Exports |
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6.Considerable after-sell service |
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7.Amazing performance |
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8.Various types and sizes available |
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9.Direct Factory Manufacturer |
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10.Backing/substrate material: Aluminum |
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11.Abrasive layer: diamond |
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12.Bond: vitrified |
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13.Excellent cutting edges |
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14.Reduced cycle times |
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15.Custom Engineered |
If you have any questions, please contact us
Whats App:+8618638297665
Skype:18638297665
Alisa@moresuperhard.com
Tel:18638297665
URL:www.moresuperhard.com
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