Automatic RITTAL Steel Forming Machines 8-15m/min Passive Decoiler 24 Stations

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Electric Cabinet Punching Production Line Main technical parameters 1.General structure of equipment Area of production line: length18m x width 3.5m x height 5m Feeding direction: from left to right Power: 380V, 50Hz, 3 phase Pneumatic station: pressure 0-0.6MPa.,0.5m3/min. Hydraulic oil: 46# Hydraulic oil Gear oil: 18# gear oil 2.Technical parameters of machine Width of material sheet:250 mm Thickness of material sheet: 2.0mm Material of sheet:Low carbon,etc Punching speed:8-12m/min Length of the work piece:2500 mm Total Power:36KW. 3.Service for producing machine Equipment part list of automatic Punching Production Line - - - - No. | Name | Type of equipment | Quant. | Power of motor (KW) | Remark | 1 | Passive De-coiler | MT-300 | 1 set | | | 2 | Leveler | HS-300 | 1 set | 3 | | 3 | Servo-feeder | NCF-300 | 1 set | 3 | | 4 | SLS2-200H | SLS2-200H | 1 set | | | 5 | Punching mould | | 1 set | | | 7 | Recoiler | | 1 set | 5.5 | | - - - - 4.Craft of automatic Electric cabinet Punching Production Line Equipment structure: 5.1Equipment structure Passive De-coiler---Leveler---Servo-fedder---Punching--Recoiler 6.2General structure of equipment 6.2.1 De-coiler Structure: Passive de-coiler Width of coil:100~250mm,thickness:2.0mm ID:508mmOD:480-520 mm Max. OD:1200mm;Capacity:2.0T With Brake System,it has the saftguard system to press the coil to prevent from expanding. 6.2.2 Leveler Working roller: Five rollers type leveling machine Feature of structure: after the quenching and tempering, chrome-plating processing, the rigidity, surface roughness of the roller etc. are all enhance greatly; It is composed by the clamping roller and the leveling roller, the clamping roller may the independent control, the leveler has one pair of horizontal guide roller and two pairs of vertical guider roller and easy to adjust by hand wheel. Between the leveler and the feeding device, there is optical sensor, sends out the feedback signal to the control system, the control system sends out the instruction to the frequency conversion motor to change speed to control the storage quantity of the sheet.Achieves the uninterrupted level goal. Motor:380V 5.5KW 4 grade 6.2.3 Servo Feeding machine Drive: 3 kw Servo motor Roller quantity: 4 pcs Roller material: GCr15 Roller heat treatment hardness: HRC55-57 Speed: 0-10/min. Drive mode: vector wheel 6.2.4 Punching press Punching press: Uses the steel plate welding fuselage, the rigidity is strong with good appearance .Uses the combined type air operated friction clutch. Punching die:1 set Motor:380V 5.5KW 4 grade Punching frequency: 45 times/ min. punching 3 lines each time, feeding length 50mm/time B. Electric Roll Forming Production Line 1. Production Craft Passived Decoiler----Roll Forming---Cutting----Collection 2. Machine Structure 2.1De-coiler Structure: Passive de-coiler Width of coil:100~250mm,thickness:2.0mm ID:508mmOD:480-520 mm Max. OD:1200mm;Capacity:2.0T With Brake System,it has the saftguard system to press the coil to prevent from expanding. 2.2 Main forming machine Machine rack: normal rack welded by #8 channel profile steel Forming stations:24 stations(roller) Forming machine:Electric cabinet Forming frame:Dragon-type,gearbox drive Material of bearing 40Cr, quenching treatment Max. Feeding width:250mm Max. Feeding thickness:2.0mm Roller axis:60 mm Material of the roller:Gcr15,quenching treatment,HRC58-62 Main shaft dia.: 55mm Main shaft material: 45# steel Drive type: every rack has one gear power distribution box. Main drive motor:2X11kw frequency motor drive 380V 4 grade Forming Speed:8-12m/min 2.3High Frequency Welding Device 2.3.1 Welding Guide Frame:one set It consists of up and down rollers,it has guide blade at the middle of the rollers,the welding angle is adjusted by the screw 2.3.2 Welding Squeeze Roller Frame:one set Three rollers type,up rollers can dismantle,the squeeze roller can press the melting part and the melting part will be welded together. 2.3.3 Side Squeeze Roller Diameter:35mm External Remove Device:one set It installs the changeable cutting blade,it can adjust the blade height and horizontal position manually,it has pneumatic fast advance and retreat blade device. 2.3.4 Down Support Device,it is supported by hardboad wood,the height is adjustable,it can make sure the flatness off the welding seam and cutting surface. 2.3.5 Polishing roll Device:one set Standing roller type,it open and adjust manually. 2.3.6 Cooling Device:spray and overflow pool way. 2.4 Flying Cutting Saw without bur Device Flying saw cutting without bur Motor power: 3KW Quantity of cutting blades: 1sets Cutting type:Flying saw cutting without bur 2.5 Run-out table Structure:Roller type with no power 2.6 Electric control system Full line is controlled by PLC control system with touch screen operation to achieve the human and PLC interactive. The operator can monitor the setting program (programmable control) and modify the parameter to control the line. Also can check the running status, parameter and error indication etc... Operation type: manual /auto two type switch. In manual position: can run the each part of the machine. In auto position: can run the full line. The emergency stop ensures the safe of the equipment and operator.

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Jiangyin Bosj Science & Technology Co., Ltd.

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