In completing 500 CBCA-LAN hydraulic cartridge valves in 20 days, AAK's automatic detection helped a lot

China [CN]

Broderick, from Türkiye, has been engaged in the procurement of hydraulic cartridge valves for 2 years and has been successful. Recently, Broderick encountered trouble with the SUN standard hydraulic cartridge valve CBCA-LAN purchased from a hydraulic cartridge valve manufacturer in Ningbo. The accuracy of the hydraulic cartridge valve cage is unstable, and the original manufacturer is willing to compensate, but it takes 40 days. Due to the delay in the early stage, Broderick can only leave the factory 20 days of production time. It was stuck due to time. Broderick had a very big headache.

Broderick found hydraulic cartridge valve manufacturer AAK and asked if AAK could guarantee the stability of the machining accuracy of each valve cage, as well as the completion of 500 CBCA-LAN hydraulic cartridge valves in 20 days. Time is so tight, I'm a bit surprised. After communication, I learned that he purchased CBCA-LAN hydraulic cartridge valves from a manufacturer in Ningbo and encountered valve cage accuracy issues. In fact, the processing of valve cage for CBCA-LAN is not difficult, there is only one possibility. The factory did not conduct quality inspection on the accuracy of hydraulic cartridge valve cages, or only conducted spot checks.

I went to the workshop to take a video of the AAK quality inspection process for the accuracy of hydraulic cartridge valve cages, and sent it to Broderick. I told him that there are less than 3 hydraulic cartridge valve manufacturers in Ningbo China who can complete the production of 500 CBCA-LAN hydraulic cartridge valves in 20 days unless they have inventory. Broderick only discussed the price for 2 rounds and confirmed the order for 500 pcs of CBCA LAN. 20 days later, AAK delivered the shipment of hydraulic cartridge valves on time. 

The upgrading of the testing process and 100% full inspection of the CBCA-LAN hydraulic cartridge valves are the key while ensuring stable manufacturing quality and high production efficiency in AAK. AAK fully automatic hole measuring instrument is used to detect the valve cage. After the processed valve cage enters the reserve box, there is no need for manual labor. After starting the equipment, the conveyor belt began to work and completed the detection of the outer roundness and inner hole accuracy of the hydraulic cartridge valve cage in 3 seconds, with 4 workstations working simultaneously. It can efficiently and reliably measure the outer roundness and inner hole accuracy of each hydraulic cartridge valve cage. The detected valve cage will automatically enter the push plate, and there are 4 branches on the push plate, namely valve cage scrap, qualified, utilized, and reworked. The equipment will automatically push branches based on the measurement results of the system, and qualified valve cages will directly enter the next process.

AAK has been taking action to create hydraulic cartridge valve manufacturers for unmanned processes. Currently, hydraulic cartridge valve manufacturers who do not upgrade to unmanned equipment, may go to the end of their business in 5 years. What we can think of is the unmanned workshop of hydraulic cartridge valve manufacturers can minimize labor costs. The factory has fewer employees, greatly reduces management difficulty, and the key is to eliminate human error. I believe that the scale of future hydraulic cartridge valve manufacturers will no longer be measured by the number of workers, with a few or dozens of workers. The key is the hydraulic cartridge valves produced in unmanned workshops, have stable quality and low production costs. Who doesn't love them?

Hydraulic cartridge valve manufacturer AAK in Ningbo China, not only fully inspects the valves, but is also more efficient than its peers. You can also give it a try!

AAK HYDRAULIC CARTRIDGE VALVES (695) 2023-10-17

https://www.aakindustry.com/info-detail/hydraulic-cartridge-valve-manufacturers-aak695