Material
|
Surface layer
|
Bottom layer
|
Name
|
ASA (Granule)
|
Mixed by PVC powder, CaCO3, CPE, PE-WAX, Stearic acid, Compound stabilizer, ACR, paraffin
|
Cost
|
USD 3400/1000kg, Need 100g/ square meter
|
USD 300-USD 500/1000kg
|
Weight
|
3-5kg/square meter
|
|
Thickness
|
1.5mm,2mm,2.5mm,3mm(1.5-3mm adjustable)
|
|
Profit
|
Product cost USD 1.7-USD 3/ square meter
|
Normally in market sell at USD 2.7-5 / square meter even more
|
Raw material & formulation
|
Bottom layer: PVC powder, CaCO3, CPE, PE-WAX, Stearic acid, Compound stabilizer, ACR, paraffin.Surface layer: ASA granule
|
Description final product & Output
|
Two layers PVC+ASA Co-extrusion Glazed tile;Width:920mm, Thickness: 1.5~3mm;Output:300-400kg/h(Depending on CaCO3 proportion)
|
Final product
|
Main tile:1setTwo layers PVC+ASA Corrugated tile;Width:920 /1130mm, Thickness: 1.5~3.0mm;Wave distance:210mm; Wave height:customized Ridge tile:1set
|
Warehouse/Workshop
|
Machine Dimension (M*M*M): 25(Length)×5(width) ×3.5 (Height)Crane: Machine positioning
|
Temperature & Humidity
|
≤40℃, ≤95%
|
Power supply
|
3-phase, 380 V, 50 Hz(or customized)
|
Wire/cables:
|
Wires/cables from power supply to control cabinet of this production line;
|
Cooling Water hose/pipe:
|
Water supply to machines and pools
|
Lubrication oil:
|
Sinopec, Exxon mobile
|
Compressor
|
necessary
|
Installation power
|
Total 284.75KW,Actual consumption about 70%Suggested 200KVA transformerNeeding at least 150KVA transformer
|
Cooling Water
|
≤20℃, ≥0.3Mpa, ~5-6tons/hr
|
Compressed air
|
0.3m3/min, >0.6Mpa
|
Manpower
|
3 Persons/shift
|
No.
|
Machine
|
Qty.
|
|
1
|
Screw loader for extruder
|
1set
|
Main tile extrusion line Ridge tile forming
|
2
|
Conical twin-screw extruder(PVC)
|
1set
|
|
3
|
Vacuum loader and drying hopper
|
1set
|
|
4
|
Single screw extruder(ASA)
|
1set
|
|
5
|
Extrusion mould and distributor
|
1set
|
|
6
|
Calibration mould and trimming device
|
1set
|
|
7
|
Haul off unit
|
1set
|
|
8
|
Cutter
|
1set
|
|
9
|
Stacker
|
1set
|
|
10
|
Ridge tile Oven
|
1set
|
|
11
|
Ridge tile Forming machine and mould
|
1set
|
|
|
|
|
|
12
|
Screw loader for Mixer
|
1set
|
Auxiliary equipment
|
13
|
Mixer unit
|
1set
|
|
14
|
Crusher
|
1set
|
|
15
|
Pulverizer
|
1set
|