High fructose corn syrup manufacturing process machine

The High fructose corn syrup manufacturing process technology main process is mixing, secondary jet liquefaction, many enzyme saccharification, decolorization and decarburization, ion exchange process, four - effect falling film evaporates, etc. Adopt partial automation control system, make sure precise control of the system, high efficiency and stable to prduct high quality maltose syrup. Facing the rapidly development of market demand, Doing Company experienced a series of research and development, has been mastered the complete maltose syrup production process technology.In 2017, we construct an annual capacity of 100,000 tons of High fructose corn syrup manufacturing process project in Nigeria, and this project invested by French clients, total set maltose syrup equipment supplied by our company. It is worth to say that our company can make the special production project according to your specific situation. The production, installation and trial transport one-stop service, from technology to production offer you professional guidance and quality service. More technical questions of this annual capacity 100,000 tons maltose syrup production project, our engineers can answer for you.

High fructose corn syrup is an alternative to sugar, and also can be widely used in food and beverage industry, maltose syrup instead of sugar in food and beverage production, not only suitable on technology, but also highlights the fragrance and refreshing characteristics of maltose syrup. On the other hand, fructose syrup have a cold sweet characteristics, when it is under 40℃, the sweetness risen with temperature risen, in the same concentration of 60% sucrose, when partly replace sugar, due to the synergies of maltose syrup, the total sweetness is still the same as the same concentration of sucrose sweetness.

fructose production machine

High fructose corn syrup manufacturing process main parts description:

1. Mixing and liquefaction: Corn flour mixing with water, then add high temperature liquifying enzyme, get into the jet liquefier by the pulverized pump, the temperature of the jet is controlled at 100--110℃, and kept for 60 minutes. Then make second injection reaches 120-125℃, after 5min, the flash evaporation reduces the temperature to about 96℃ and keeps the temperature for 2 hours. Remove the protein and fat.2. Saccharification: Using saccharification enzyme to make saccharification process when the liquid temperature is 58-60℃, time cost was 24-48 hours, when the DE value was required to be transferred to next production section.3. Syrup liquid decolorization: Remove the fat protein and pigment from the syrup liquid by plate frame filter press.4. Filtration in the high fructose corn syrup manufacturing process: After decolorization, into filtration system, and the soluble protein in the syrup liquid was removed to reduce the protein content in the syrup liquid.  5. Ion exchange: Adjust the temperature of the syrup and the temperature of the PH value before the exchange. The syrup is pumped into the ion exchange system to remove the salt and remove the ash from the syrup.6. Concentration: After ion exchange system, the syrup is heated and evaporated under vacuum conditions, so that the concentration of syrup reaches the range of process requirements, then could enter into the next process.7. Isomerism of high fructose corn syrup manufacturing process: After adjusting the syrup of the trace elements of the acidity concentration, the glucose is made into fructose syrup by the immobilized isomerase, get 42% high fructose corn syrup.